Ultra High Frequency Induction Heating Machine for Welding, Quenching, Brazing, Soldering

Product Description

Ultrahigh Frequency Induction Heating Machine for Brazing/Soldering/Quenching/Hardening/Welding:
About Induction heating machine :
  Induction heating equipment: At present, our factory mainly produces high-frequency, medium-frequency induction, ultra-high frequency, ultra-audio. And two types: water-cooled and air-cooled type:
Induction heating is a growth sector, and for good reasons. The technique is energy efficient, reliable, reproducible, very fast and its range of possible applications is almost unlimited. For example, induction can be used on parts to heat, join, braze, harden, or even melt them. A critical component in these processes is the inductor. Its design is crucial in determining how precisely a part is heated. Complex manufacturing processes are therefore used to produce this central tool with precision to a tenth of a millimeter-a task perfectly suited to the experts at our factory .Our factory's technicians have a thorough understanding of the different applications of induction heating. For more than 25 years, they have been developing inductors to match, which are adapted to the geometry of the workpiece with painstaking dimensional accuracy.

The crucial quality in induction heating is best summarized by the word "precision." The technology is used anywhere where a lot of energy or heat needs to be applied to a workpiece in a very short time. Temperature accuracy plays an important role here and is often process critical - and precise heating is only possible with the right mix of inductor geometry, frequency, power, and magnetic field characteristics. Furthermore, the application of energy through induction ensures fast production processes, minimal workpiece distortion, and economical energy consume
Ultra High frequency Induction heating machine advantage :
ltra-High Frequency (UHF) Induction Heating Machine**  
Frequency Range Typically operates at200 kHz - 1 MHz+ designed for ultra-fast and precise heating of small or thin materials.  
Key Advantages**  
1. **Ultra-Fast Heating**  
   - Achieves **near-instantaneous heating** (milliseconds to seconds) due to high-frequency electromagnetic fields, ideal for time-sensitive production lines.  

2. **Precision & Localized Heating**  
   - Focuses heat on **micro-scale areas** (e.g., edges, thin wires, or tiny components) with minimal thermal distortion, perfect for delicate applications like electronics or medical devices.  

3. **Superior Surface Heating**  
   - Penetrates only **0.1-1 mm depth**, enabling precise surface hardening, annealing, or brazing without affecting the core material.  

4. **Energy Efficiency**  
   - Reduces energy waste by **30-50%** compared to conventional methods, thanks to targeted heating and advanced inverter technology (IGBT/MOSFET).  

5. **Compact & Portable Design**  
   - Lightweight systems with **smaller coils** suit workshops with space constraints or on-site repairs (e.g., jewelry soldering or PCB rework).  

6. **Non-Contact & Clean Process**  
   - Eliminates flame, fumes, or oxidation risks, ensuring **contamination-free heating** for high-purity industries (semiconductors, aerospace).  

7. **Automation Compatibility**  
   - Integrates seamlessly with **robotic arms or CNC systems** for high-volume, repeatable processes in smart manufacturing.  

Technical Features**  
- **Advanced Frequency Control**: Adjustable frequency settings for diverse materials (copper, gold, steel alloys).  
- **Rapid Cooling Systems**: Built-in water/air cooling to maintain stability during continuous operation.  
- **Digital Interface**: Touchscreen PLC with pre-set programs for temperature, time, and power adjustments.  
- **Safety Protections**: Overload, overheat, and short-circuit safeguards compliant with **CE/UL standards**.  
- **Modular Coils**: Interchangeable coils for flexible adaptation to various workpiece shapes and sizes.  

Typical Applications**  
- **Electronics**: Soldering microchips, PCB components.  
- **Medical**: Sterilizing tools, sealing implant devices.  
- **Jewelry**: Precision soldering of fine gold/silver pieces.  
- **Automotive**: Hardening valve tips or sensor components.  
- **Aerospace**: Brazing turbine blade coatings.  



 

 

Input voltage	AC220V  50HZ
Input current	23A
Output power	5000W
Min power	>40W
Fluctuating frequency	1.5MHZ
Weight	Main:430 x280 x90mm
	Part:230 x 100 x 115 mm
Net weight	10.8KG
Working method	Continue
Working environment and temperature	Nearly have not dust, lower then 40C in door
Cooling	The water under degree 40C
Working condition	Can not adjust output power

Type	UF-20KW
Work power	3×380V(415V,440V,480V)
The range of operating voltage	340-430v
Output power	20KW
Heating current	5-45A
Fluctuating frequency	100-250KHZ
Timing	0.1-99.9S
The flow rate of cooling water	>0.2Mpa >5L/min
Water temperature protection point	40ºC
Duty cycle	100%(40degree room temperature)
Weight	28+27kg
Size	52×26×52cm 50×26×37 cm

Type	UF-40KW
Work power	3×380V(415V,440V,480V)
The range of operating voltage	340-430v
Output power	40KW
Heating current	10-100A
Fluctuating frequency	80-200KHZ
Timing	0.1-99.9S
The flow rate of cooling water	>0.2Mpa >5L/min
Water temperature protection point	40ºC
Duty cycle	100%(40degree room temperature)
Weight	45+42kg
Size	65×35×55 cm 55×30×40 cm

Type	UF-60KW
Work power	3×380V(415V,440V,480V)
The range of operating voltage	340-430v
Output power	60KW
Input current	90A
Fluctuating frequency	100-250KHZ
Timing (Heat time, Retain time )	0.1-99.9S
The flow rate of cooling water	>0.2Mpa >5L/min
Water temperature protection point	40ºC
Duty cycle	100%(40degree room temperature)
Weight	32+28kg
Size	64×35×55 cm 51×30×45 cm

Type	UF-100KW
Work power	3×380V(415V,440V,480V)
The range of operating voltage	340-430v
Output power	100KW
Input current	150A
Fluctuating frequency	100-250KHZ
Timing	0.1-99.9S
The flow rate of cooling water	>0.2Mpa >5L/min
Water temperature protection point	40ºC
Duty cycle	100%(40degree room temperature)
Weight	65+50kg
Size	75×40×84 cm 65×34×50 cm

Ultra High frequency induction heating machine Applications :
Feedback from clients:

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, 
manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, 
equipment maintenance.
6. The above mentioned are only basic after-sale service requirements, we will make more promises 
related to quality assurance and operation guarantee.


Export wooden box pakage of  the Ultra high frequency induction heating machine :

Our factory has received honors and some certifications: