Manufacturer PLC Induction Hardening /Quenching Various Metal Parts Processing

Product Description

CHINA manufacturer supply Vertical quenching machine tool  with 160kw Induction heating machine of Heat treatment of hardware tools and hand tools :

Heat treatment of hardware tools and hand tools vertical CNC quenching machine fire. Such as pliers, wrenches, screwdrivers, hammers, axles, etc...

★ Quenching treatment of vertical CNC quenching machine for auto parts and motorcycle parts. Such as: crankshaft, connecting rod, piston pin, crank pin, sprocket, camshaft, valve, various rocker arms, rocker arm shaft; gearbox internal gear, spline shaft, transmission half shaft, various small shafts, various The treatment of high frequency quenching such as fork...

★ Vertical CNC quenching machine quenching treatment of gears, shafts, etc. on electric tools...

★ Heat treatment of vertical CNC quenching machine tools for hydraulic components and pneumatic components. Such as the column of the plunger pump...

★ The quenching treatment of vertical CNC quenching machine tools such as plugs, rotors of rotor pumps; reversing shafts on various valves, gears of gear pumps, etc...

★ Heat treatment of metal parts. Quenching treatment of vertical CNC quenching machine tools such as various gears, sprockets, various shafts, spline shafts, pins, etc...


      INDUCTION HEATING MACHINE (DSP-160KW AND 1M QUENCHING MACHINE TOOL)



Advantage:
1 More than 20 years experience, high quality, stable performance
2 ISO, CE, SGS certificated
3 CNC quenching machine line, automatic program, save workers, imporve work efficient.
4. This machine tool adopts PLC industrial digital control system, which has advanced performance, convenient debugging and use, and can meet the quenching needs of complex workpieces to a certain extent.
 
5. This machine tool can realize quenching methods: continuous scanning quenching, simultaneous quenching, subsection continuous scanning quenching (segmental degree setting, no need for travel switch, the same below), subsection simultaneous quenching.
 
6. Typical workpieces suitable for this machine tool (within the range of corresponding sizes) Shafts: various shafts, stepped shafts, gear shafts, camshafts, half shafts, outer circles and end faces of disc-shaped parts, etc.
 
7. The electrical control system of this machine tool has reserved quenching heating and cooling water control interfaces. The quenching process and cooling process can be controlled according to the needs of the process.
 
   8. The operating cost is low, saving energy.
 
   9. Adopt profile structure body, low cost, light weight, economical and practical.
 
  10. It is easy to use and maintain, with low failure rate and no leakage, which solves the problem of old-fashioned machine tools.
 
   11. High degree of automation and high production efficiency.
 
   12. The guide rail adopts linear bearing, which has high precision, low friction and long service life.
 
   13. The counterweight device balances the weight through the sprocket and chain.




Features:
1. The lifting by the slepless motor, position control by the digital input, precision of 1mm, wider rang of speed adjustment. The screw lift used in precision ball screw, leading column used in circular column structure, All pillar are thermal refining 45#. Hard chromium plated, No-rust, No-distortion, to ensure durable of machine.
2. Limit lift of machine position by the inductive proximity switches control. Machine with safe buffering.
3. By the mechanical type, abandoned the heavy, large hydraulic systems, To avoid leakage of hydraulic components and reduced accuracy caused by changes brought about by the oil temperature rate of change of equipment operation.
At the same time, reduce the equipment of use for requirements, Machine are use more simple smaller, operation and maintenance more convenience, rarely needs servicing.

4. Use motor control lift on the top. Can according the length of work piece to adjustment. Can be used clomping table, to ensure normal rotation of work piece.
5. The rotating speed can be adjusted digital on control panel. To meet the needs of high-precision adjustment. According to the size of work piece and requirement of quenching process. Can realiachieve the best quenching effect and quality of the work piece.
6. According to operator who can be used to adjust the position of cabinet. So that will be easy handle and work with great efficiency.
7. Work piece rotation by the frequency conversion motor driven, wider rang of speed adjustment, clear and easy; Drive motor is located above the quench, to prevent the motor damp.
8. Quenched by cooling spray, at below of machine have 300mm high water tank. Without need another water tank. Reduce the installation work.
9. Easy disassembly and convenient maintenance. The main components of electronic products used in Taiwan, long life, low maintenance cost. System uses the full English menu, intuitive interface, easy operation. The CNC panel can direct input and control quenching time, vertical speed, rotation speed etc. Can store a variety of procedures, easy to calls, especially for multi-stage, variable speed requirements and complex process etc





 

Model	ORD-1000MM
Work postion	1
The larggest length of the clamping workpiece	1000mm
The max quenching length	1000mm
the max turning diameter	120mm
workpiece rotation speed	20~180r/min
Quenching feeding speed	6~3000mm/min
Workpiece down s fast speed	400mm/min
the max bear weight	200KG
positioning accuracy of the quenching machine line	PLC Control
quenching machine line operation way	automatic or manual
quenching speed adjustable	stepless adjustable
workpiece rotational speed adjustable	stepless adjustable
Water cooling sytem	spray water or spray liquid

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

Packing photos: