Specialized Production Induction Bolt Heating Machine on Turbines (hydraulic, steam, gas) and Compressors of All Sizes.

Product Description

Specialized production Induction Bolt heating machine  on turbines (hydraulic, steam, gas) and compressors of all sizes.


Induction heating bolt machine :
Induction bolt heating involves heating drilled stud bolts to obtain elongation. Thus, it only takes a few minutes to heat them evenly and safely. This process is 2 to 3 times faster than conventional heating means such as heating rods
A proven method
We launched our first machines and our first interventions. Since then, we have traveled across Europe and even the world: Japan, China, USA, Mexico, Turkey, UK, France…

Our main induction tightening operations are carried out on turbines (hydraulic, steam, gas) and compressors of all sizes.

1 The integrated modular induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.

1) This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer.

2)Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.

3)  High temperuture: the heating temperature can reach over 1500C.
4)  Quick Heating: Reach the target temperature quickly!
5) Various material useing: Applicable to all kinds of metal material, such us: stainless steel, carbon steel, copper, brass, alumimum, Zinc, tin, titanium and so on.
6)   Hand-hold coaxial transformer:Easy to hand hold work, can also automatically intgrate into the robot arm.
7)  Quick change coil/inductor:induction coil/indcutor made into different shapes and sizes, and can be easily removed from HHT TO replace another coil.
8) It is suitable for Heat and weld of copper pipe and copper pipe, pipe and steel pipe, steel tube, copper tube and stainless steel.
9) Small size, light weight, high protection, high precision, protable simple and convenient,
10) The car can be equipped with positioning caster, which can be used for fixed place or mobile.
11) RS485 communication, can control in your PLC system.  
12) More options for working mode: Time, temperature, Power, constant Power and so on. Can know the heating curve.
13) Full Digital control, can shows heating time, heating power, heating current, Heating inpedance, frequency and so on in the machine.
14) IP54 can work at outside that the environment not good.
15) Can connect 5m, 10m, 15m, ....40m and so on will not reduce the power. Easy work at remote place.


Design and make the induction coils according to your work pieces :

Type	DSP-80KW
Rated Output Power	80KW
Rated Output Frequency	10-40KHZ
Can expand frquency	1-100khz
Overload Heating time	45%/10min
Power Adjust Arrange	1.5-100%
Coaxial Flexible cable length	5M,6M...10M,20M,30M,40M,50M
Input Voltage	360-420v 50-60hz
Max power	80kw
Protection Level	IP54
Environment Temperature	+5c--+50C
Cooling water flow	31L/MIN
Cooling water Pressure	4-8Bar
Weight	About 180kg

INDUCTION HEATING BOLT MACHINE OTHERS APPLICATIONS :

FeedBack from our cilents 




Corner of the warehouse




Advantage:
1 Easy to operate, can programme
2 High Waterproof.
3 Can bear high temperature, allow the max environment temperature reach to 180C.
4 High safty.
5 Full digital
6 Anti-interference.
Control Function:
Main wire Switch
Main Part Switch
Remote Switch
Water Pressure Protection
Water flow Protection
System safty Protection
Chiller's Failure Autognosis
Phase protection
Timmer Switch
Over-heating protection
Over-voltage protection
Over-current Protection
Frequency protection
Power can programme
Display function:
Temperature Checking Disply
Time setting Display
Working Model Display
Working state display
User paramater display
Failure inquire disply

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.

Package of induction bolt heating machine :