Medium Frequency Induction Warm Forging /Tempering Machine for Steel/Iron/Copper/Brass/ Bronze

• Customization: Available
• After-sales Service: 24hours*7days Free Parts
• Warranty: 1 Year
• Model NO.: MF-160KW
• Working Dimater: 10-80mm
• Power: 160kw
• Frequency: 3-15kHz
• Application: Hot Forging
• Input Current: 240A
• Working Voltage: 380V/415V/440V/480V*3phase 50-60Hz
• Model: IGBT
• Design Way: Horizontal Way
• Feeding System: Auto/Semiauto Way
• Weight: Approx 500kg
• Package: Ply Wooden Case
• Delivery Time: 4-5 Work Days
• Control Way: Time/ Temperature
• Workpiece Type: Stee/Iron /Brass/ Bronze Bar
• Work Way: Auto
• Transport Package: Wooden Box
• Specification: CE, SGS, ISO
• Trademark: ORD
• Origin: China
• HS Code: 8514400090
• Production Capacity: 10, 000sets
• Package Size: 75.50cm * 60.00cm * 146.00cm
• Package Gross Weight: 195.000kg

Product Description

Medium Frequency Induction Hot Forging /Tempering furnace Machine for Steel/Iron/Copper/Brass/ Bronze

Induction Hot Forging/ Tempering machine :

Warm forming /Tempering  is a controlled metal shaping process executed at intermediate temperatures, typically spanning from 200°C to 1200°C. Within this process, metallic materials are heated sufficiently to significantly reduce their deformation resistance, yet precisely controlled to prevent substantial grain growth or detrimental oxidation. This technique effectively bridges the operational gap between conventional cold forming and hot forming methodologies, offering notable advantages such as improved material formability, reduced springback phenomena, and enhanced dimensional accuracy of the final component.

Applications

1.Induction heat treatment : 
A: Surface Hardening (Quenching): By rapidly heating a metal surface and then immediately cooling it, induction hardening creates a hard, wear-resistant outer layer while keeping the core tough and ductile. This is widely used for gears, shafts, crankshafts, and various tools.
B:Annealing and Tempering: Annealing softens metals to improve their machinability or relieve internal stresses, while tempering reduces brittleness after hardening. Induction heating allows for precise local annealing of parts like stainless steel strips or specific sections of a component.
2.Heating for Forming:
A:Hot Forging and Forming: It heats metal billets or workpieces to a temperature where they are plastic enough to be forged into shapes (e.g., hand tools, automotive parts, fasteners) using presses or hammers.
B:Hot Fitting: This involves heating a metal part (like a bearing) so that it expands, allowing for easy assembly onto another component. Upon cooling, the part contracts, creating a tight interference fit

3.Welding, Brazing, and Soldering

A:Brazing and Soldering: It melts a filler metal (solder) that flows into the gap between two close-fitting parts, creating a strong joint. This is common in plumbing, electrical work, and automotive manufacturing for joining components like copper pipes or carbide tips to tools.
B:Shrink Fitting: Similar to hot fitting, this application uses heat to assemble or disassemble tightly fitted parts like bearings, gears, and railway wheels.
4.Metal Melting:
Smelting and Foundry: Induction melting is efficient for melting everything from iron and steel to copper, aluminum, and precious metals . It offers advantages like minimal melt loss, precise temperature control, and the ability to stir the molten metal for uniform alloying.
5.Other Specialized Applications:
Induction Sealing: This is used in the food and pharmaceutical industries to hermetically seal containers by heating a thin aluminum foil liner under the cap.
Plastic Processing: Induction heating is used in plastic injection molding machines to heat the barrel directly, reducing warm-up times and energy consumption 
 
 
 

Specification

right elevation

left elevation

front elevation

Technical Specifications of Induction heating machine MF-160KW

(Custom configurations available upon request.)

Model	MF-160KW
Work Power	3*Phases  340V-480V 50
MAX Output power	160KW
MAX Input current	240A
Fluctuating frequency	1KHZ-20KHZ
Cooling system	water Cooling system

Drawings of Induction heating machine system 

After Sales Service

1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.

Company Profile

OURUIDA CO.,LTD (Foshan Sinfor Electro-Mechanical Equipment Co.,LTD )

Our Factory was established in Foshan in 2000. We are a manufacturer specializing in researching, developing, manufacturing, and marketing induction heating machines and melting furnaces, air-cooled water chillers, induction hardening machine tools, and PLC/CNC machine tools with high quality, fast shipping, and good after-sales service.

The photos of Customer visiting our factory 

Feedback from customers regarding our products

FAQ

Q:What is an application where hot forging should be using instead of forging?
 
A:Applications where material failure occurs because of cracking would benefit from hot forging. Reduction in press forces are also beneficial using hot forging.
Q:What are the benefits of induction for forging instead of a forging furnace?
A:Consistent thruput, efficiency of the process and reduced scale formation are a few benefits of induction forging.
Q:What is hot forging?
A:Hot forging is when a part is heated above the material recrystallization temperature before forging, typically 1100 °C (2012°F). Hot forging allows a part to be formed with less pressure, creating finished parts with reduced residual stress that are easier to machine or heat treat