Factory price of IGBT Induction Hardening machine for quenching Push Rod and Plane Rod:
INDUCTION HARDEING MACHINE :
Induction hardening is a specialized heat treatment process utilized to increase the durability and hardness of metal components with a high carbon content. By heating these parts in an induction field and rapidly cooling them through quenching in water, oil, or air, this method ensures enhanced surface wear resistance while maintaining the inherent mechanical properties of the metal.
Localized Precision Heating for Optimal Hardness:
Our state-of-the-art induction heat-treating technology offers precise control over the hardening process, allowing for targeted heating up to pre-determined temperatures. This ensures process repeatability and consistent quality in every batch, making it ideal for components requiring superior surface hardness and longevity.
Tailored Hardening System from Expert Engineers
At Our factory, we understand that every hardening challenge is unique. Our team of experienced engineers is committed to providing a free evaluation of your application, offering expert advice tailored to your specific production needs. We also specialize in designing and manufacturing custom induction coils that maximize the efficiency and effectiveness of your hardening process.
Advantages of Induction Hardening Machines
1. Rapid Heating & Efficient Energy Use
• Achieves localized heating within seconds via electromagnetic induction, minimizing thermal distortion and energy waste.
traditional furnaces.
2. Precise Surface Hardening
• Controlled depth of hardened layer (0.1-5mm) ensures optimal surface hardness (e.g., HRC 50-65) while maintaining core ductility.
• Non-contact process eliminates tool wear and contamination risks.
3. Automation Compatibility
• Seamlessly integrates with PLC/robotic systems for consistent, repeatable results in high-volume production.
• Programmable parameters (frequency, power, time) enable rapid job changes.
4. Enhanced Durability
• Hardened surface resists wear, fatigue, and corrosion, extending component lifespan by up to 3x in demanding applications (gears, shafts, bearings).
5. Flexibility & Scalability
• Adaptable to complex geometries (e.g., curved surfaces) and varying material thicknesses (ferrous metals only).
• Suitable for prototyping to mass production.
6. Eco-Friendly Operation
• Zero exhaust emissions; reduced heat pollution compared to open-flame methods.
7. Cost Savings
• Lower labor and maintenance costs due to minimal manual intervention and reduced scrap rates.
8. Quality Assurance
• Real-time monitoring systems (e.g., infrared sensors) ensure compliance with metallurgical standards.
THE TECNICAL PARAMETERS OF INDUCTION HARDEING MACHINE DSP-160KW :
| Type |
DSP-160KW |
| Work Power |
3*380v/415v/440v/480v 50-60hz |
| The range of operating voltage |
340-430V AC |
| Output power |
160KW |
| Input current |
240A |
| Fluctuating frequency |
10-40khz |
| Timing (Heat time,Retain time,Cool time) |
1-9999S |
| The flow rate of cooling water |
0.15 Mpa 25L/Min |
| Water temperature protection point |
40centidegree |
| Duty cycle |
100% (40degree room temperature) |
| Weight |
Approx:950kg |
| Size |
Main Parts:800*1000*1800MM
Transformer: 850*550*630MM |
1,Parameter
Workpiece Clamp Length 0-1500 mm
Slider maximum stroke 0-1500 mm
The max tactical diameter 800MM
The max weight : 850 Kg
Water Tank Height 600mm
UP and Down Speed 0-200mm/s
Rotation speed( stepless variable speed) 0-100 r/min
Up and Down Accuracy 0.05%
Rotation Accuracy 0.05%
UP and down way Transformer(coil) Movement
Up and down Guide Rail Linear precision guide
Up and down Lead Screw synchronous belt
Top tip Clamp counterweight
Top tip Guide Rail Double axis Guide
Top Tip Lead Screw T Type Lead Screw
Rotate Device Synchronous belt
Counterweight direct Optical axis
Counterweight suspension Chain
Up and down Motor 2KW servo Motor
Top Tip motor 120W Adjustable-speed motor
Rotate Motor for Shaft Stepping motor
Rotate Motor for Setting gear table Servo Motor
Water pump 1.1KW
Spray Water Value yes
The Quenching machine line structure Vertical
Human-Computer interface Touch Screen
Control System PLC
Size: 2000mm*1200mm*3750mm
Weight: Approx 1.5T
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