High-Precision IGBT Induction Melting Furnace Vacuum & Automatic Tilting for Titanium/Steel/Alloy Melting

Product Description

High-Precision IGBT Induction Melting Furnace | Vacuum & Automatic tilting | For Titanium/Steel/Alloy Melting

Induction melting is a process in which an induction melting furnace is used to heat a metal to its melting point. Metal to be melted is usually placed in a crucible and heated with induction to its melting point. Metals like gold, silver, copper or special alloys, both ferrous and non-ferrous, can be melted in induction furnace. Induction melting is cleaner and more flexible than conventional foundry methods

Specification

Applications

1.Melting : Ferrous Metals (Iron & Steel/Cast Iron/Pig Iron ),Non-Ferrous Metals ( Coppe, Brass, Bronze,Aluminum & Alloys,Zinc & Tin), Precious Metals(Gold & Silver/Platinum Group Metals ) and so on .

2. Forging and Heat Treatment
Preheating and heating metal rods (e.g., φ30–φ120 steel rods to 900–1250°C) for forging, extrusion, and rolling processes .
Surface hardening, annealing, and quenching of mechanical parts (e.g., gears, shafts, bearings) to improve wear resistance and mechanical properties .
Thermomechanical treatment (e.g., stress relief in forgings) to enhance material performance .
3. Brazing and Welding
Precision brazing of dissimilar metals (e.g., steel-copper joints, stainless steel kitchenware).
Welding of tools (e.g., drill bits, saw blades) and components (e.g., transformer windings, pressure sensors) .
Localized heating for seam welding in automotive and aerospace industries 

4. Surface Treatment and Annealing
Wire annealing to reduce brittleness and improve flexibility in metalworking.
Surface tempering of cutting tools (e.g., milling cutters, reamers) to enhance hardness and durability .
Thermal expansion of materials (e.g., metal inserts in plastics) for assembly purposes .
5. Industrial Process Heating
Shrink fitting for assembling mechanical components (e.g., bearings, bushings).
Powder metallurgy and sintering of refractory metals (e.g., tungsten, molybdenum) .
Food and pharmaceutical packaging (e.g., aluminum foil sealing) using controlled heating 

Key Configurations

Medium Frequency Induction Heating System: including power supply, frequency range, power, etc. Frequency 1-10kHz, power varies according to capacity, for example, 100kg may need 60-1200kW.

Electro-hydraulic drive:torque and angle adjustment, e.g. 0-90° adjustment, deflector design.

Furnace structure: equipped with different crucibles according to different metal materials, high-temperature resistant, using imported customized copper tube made of induction coil.

Cooling system: water-cooled system, flow and pressure requirements.

Front elevation

left elevation

back elevation

Technical Specifications

(Custom configurations available upon request.)

Model	HF-15KW	HF-25KW	MF-40KW	MF-60KW	MF-80KW	MF-100KW	MF-120KW
Melting Capacity	1-5kg	1-10kg	5-20KG	10-80KG	20-100KG	30-120KG	60-150KG
Power	15KW	25KW	40KW	60KW	80KW	100KW	120KW
Voltage	1*220/3*380	3*380	3*380-440V	3*380-440V	3*380-440V	3*380-440V	3*380-440V
Frequency	20-50KHZ	20-50KHZ	1-30KHZ	1-30KHZ	1-30KHZ	1-30KHZ	1-30KHZ
Cooling system	Water Cooling /Chiller	Water Cooling /Chiller	Water Cooling /Chiller	Water Cooling /Chiller	Water Cooling /Chiller	Water Cooling /Chiller	Water Cooling /Chiller
Furnace	customized your requirements,Provide different crucibles according to different metals,Available with thermometer.
Melting points of metals	Steel: 1650 ℃ Cast iron: 1450 ℃ Copper: 1250 ℃ Brass: 1000 ℃ Aluminum: 800 ℃ Zinc: 400 ℃ .etc

The photos of Induction heating machine applications

After Sales Service

1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

Company Profile

FAQ

Why Choose Us?

Feedback from our clients  

1. Proven Expertise & Global Recognition
25 Years of Experience: Specializing in induction heating technology . Our Factory have produce IGBT High/Medium /Super High/ Ultra High/Super Audio Frquency Induction heating machine, Melting Frunace, Hardeing machine tool, Chiller, And Heat Treatment Supporting Equipment .
Certifications & Compliance: All products adhere to CE, RoHS,  and SGS standards, ensuring safety, reliability, and environmental sustainability.

2. Advanced Technology & Performance.

3.Customized Solutions for Your Needs.

4.Comprehensive After-Sales Support

Welcome customers to visit the factory and technical exchanges

Q: How does induction heating work?

A: Induction heating generates eddy currents through electromagnetic induction to heat the metal internally. The equipment consists of electromagnetic coils and variable frequency power supply. The alternating current forms eddy currents in the workpiece and realizes rapid heating through the Joule effect

Core advantages: contactless heating, high efficiency and energy saving (30%-50% energy saving compared with traditional methods), precise temperature control (±5℃), environmental protection and no pollution 

Q:What are the main areas of application?

A:Metal processing: melting (steel, aluminum), forging, heat treatment (gear /shafts  hardening) .Electronics manufacturing: solder joint curing, chip encapsulation, welding of cable shields.Automotive industry: bearing hot mounting, brake pad welding, battery pack assembly.
Others: food packaging sealing (aluminum foil), plastic welding (special coils required) 

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, etc.).

Q: How do I place an order?
A: Contact us via email/phone for a quote, then confirm with a PO.