Digital IGBT Induction Bolt Heating Machine for Screws Steam Turbines

Product Description

DSP-50KW Intelligent Digital Induction Heating Machine for Screws Steam Turbines

The technical advantages of our induction bolting machines:
1.Built-in IGBT technical,and used industrial Chiller 
2.HF generator power= 50kW,80KW,120 KW
3.Accepts any voltage from 380 to 480 volts (Optional)
4.Light & compact design, equipped with 360° wheels
5.User-Friendly, Easy to operate with automatic or manual power regulation
6.Timer integrated to control heating time
7.3 to 100 meters coaxial cable
8.No burning risk as inductor remains cold
9.All sizes inductors manufacturing, in 48 hours on demand
10.No overheating, inductor remains cold
11.Only heat the center of the bolt; for accurate tightening and to minimize heat dispersion
12.Long life duration of the inductor, can make thousands of bolts
13. Quick heating time

1 The integrated modular induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.

1) This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer.

2)Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.

3)  High temperuture: the heating temperature can reach over 1500C.
4)  Quick Heating: Reach the target temperature quickly!
5) Various material useing: Applicable to all kinds of metal material, such us: stainless steel, carbon steel, copper, brass, alumimum, Zinc, tin, titanium and so on.
6)  Hand-hold coaxial transformer:Easy to hand hold work, can also automatically intgrate into the robot arm.
7) Quick change coil/inductor:induction coil/indcutor made into different shapes and sizes, and can be easily removed from HHT TO replace another coil.
8) It is suitable for Heat and weld of copper pipe and copper pipe, pipe and steel pipe, steel tube, copper tube and stainless steel.
9) Small size, light weight, high protection, high precision, protable simple and convenient,
10)The car can be equipped with positioning caster, which can be used for fixed place or mobile.
11) RS485 communication, can control in your PLC system.  It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
12) More options for working mode: Time, temperature, Power, constant Power and so on. Can know the heating curve.
13) Full Digital control, can shows heating time, heating power, heating current, Heating inpedance, frequency and so on in the machine.
14) IP54 can work at outside that the environment not good.
15)  5M, 6M, 7M, ....10M, ...20M, 30M,40M,50M,100m and so on cables Connection with heating head can handle it will not reduce the power , can heat some workpiece that normal coil can not get it.

Technical Parameters of Induction bolt heating machine 

Type	ORD-50KW
Rated Output Power	50KW
Rated Output Frequency	10-40KHZ
Can expand frquency	1-100khz
Overload Heating time	45%/10min
Power Adjust Arrange	1.5-100%
Coaxial Flexible cable length	5M,8M,10M,15M,20M,40m
Input Voltage	380v*3phase 50-60hz
Max power	50kw
Protection Level	IP54
Environment Temperature	+5c--+50C
Cooling water flow	21L/MIN
Cooling water Pressure	4-8Bar
Weight	About 80kg

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.

 

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