IGBT Induction Heating Machine for Heat Treatment/Annealing/Hardening/Shrink Fitting/Melting Furnace

Product Description

China Best price Induction Annealing/Hardening/ Shrink fitting/heat treatment machine in Industrial 

Induction  heating machine :

Induction heating is a fast, efficient, precise, repeatable, non contact method for heating metals or other electrically-conductive materials. An induction heating system includes an induction power supply which converts line power to an alternating current, delivers it to a workhead and work coil creating an electromagnetic field within the coil. The work piece is placed in the coil where this field induces a current in the work piece, which generates heat in 
the work piece

Applications

1. Annealing : 
Annealing of metal tubes
Such as inner hole annealing of stainless steel tubes and copper tubes, to eliminate processing stress and improve ductility, applied in air conditioning pipelines and automotive oil pipes.
Precision parts processing tube: Bearings and gears , Electronic components.
Tool and Mold Repair.
2.Forging :
Automobile component Connecting rod and crankshaft
Gear blank,  steel bar/ Rod/Tubes/preheating for fastener thread rolling 
Tool and Mold Manufacturing :Tool forging,Mold repair,
Electricity and Energy Industry :Heating of transmission tower bolts,
Connection of copper-aluminum conductors.
3.Hardening :
Automobile parts manufacturing:Gears and shafts, stee Rod / Bar , Bearings .Crankshaft strengthening.
Tool and mold processing:Tool hardening-Strengthening of milling cutter and drill bit cutting edges.
mould recondition
Energy and heavy industry:Oil pipeline flange ,Mining machinery wear-resistant parts 
 
 

4.Heat treatment :This methodology is extensively deployed across diverse manufacturing applications, including but not limited to the automotive, aerospace, toolmaking, and heavy equipment industries.
5.Shrink Fitting :This high-strength joining technique is broadly adopted in precision manufacturing and maintenance for critical couplings such encompassing gears, rotors, bearings, and complex housings.
6.Melting :Melts metals like steel, copper, and aluminum for casting
7.Packaging Sealing: Heat-seals food containers and beverage bottles using induction
8.Welding & Brazing: Hard Brazing , Tin Soldering,Tool  Brazing, Aluminium Brazing 

key Advantages

1.Automatic tracking and best optimization to load.

2.high power output 

3.high level of performance with  minimal operation costs .

4.contstant repeatable power generation via microprocessor control .

5.Adopting IGBT core technology.The machine is extremely durable and has high stability. It can operate continuously for 24 hours without interruption.

6.High safety : Output insulation from the mians

7.High integrated witha small foot print.

8.compliant with electical safty and electromagntic compatibility regulations .

9 Equipment desiged muliple security alarm systems such as ( water shortage, over current. overload .....)

right elevation

left elevation

front elevation

 Technical specifications of Induction Heating machine (SF-120KW)

(Custom configurations available upon request.)

MODEL	SF-120KW
Work Power	3*380v/415v/440v/480v  50-60hz
MAX Output power	120KW
MAX Input current	180A
Fluctuating frequency	80KHZ-200KHZ
Weight	Mainparts:150Kg    Transformer:105kg
Size	Main Parts:800*600*800MM Transformer: 650*450*600MM
Cooling system	Water cooliing system

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.

Company Profile

OURUIDA CO.,LTD (Foshan Sinfor Electro-Mechanical Equipment Co.,LTD )

Our Factory was established in Foshan in 2000. We are a manufacturer specializing in researching, developing, manufacturing, and marketing induction heating machines and melting furnaces, air-cooled water chillers, induction hardening machine tools, and PLC/CNC machine tools with high quality, fast shipping, and good after-sales service.

Customers from different countries visited the factory

Feedback from customers regarding our products

From outstanding reliability: Customers have confirmed that our equipment can withstand the rigorous tests of 24/7 continuous production, with stable performance.
Extremely high customer satisfaction: Evaluations such as "Best Purchase" and "Very Satisfied" are the highest recognition of the value of our products.
Continuous partnership: Based on the excellent experience of the first purchase, customers have clearly expressed their intention to make another purchase, which demonstrates deep trust

FAQ

 Q:How to choose power (kW) and frequency (kHz) for different workpieces?
A:I would appreciate it if you could provide the processing drawingsor the dimensions of the workpiece, and the heating areas.
Then, based on the size of the workpiece and the process you require, we will provide you with the best solution for your reference.( power kw, frequency KHZ).

Q: How to ensure uniform hardening depth and avoid cracks?
A:
· Depth Control: 
o Adjust frequency (80% impact) + heating time + preheating.
o Monitor via IR pyrometers (±2°C accuracy) for real-time feedback.

Q: Why choose our factory equipment?
 
A:We have 25 years of production and manufacturing experience.Having the ability to solve all kinds of problems.