Induction Heating machine :
Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, control and energy efficiency.
The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts.
More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.
How induction heating works?
When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup, a power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
Machine parameters:
| Type |
SF-40KW |
| Work Power |
3*380v/415v/440v/480v 50-60hz |
| The range of operating voltage |
340-430V AC |
| Output power |
40KW |
| Input current |
60A |
| Fluctuating frequency |
20-50khz |
| Timing (Heat time,Retain time,Cool time) |
1-99S |
| The flow rate of cooling water |
0.15 Mpa 18L/Min |
| Water temperature protection point |
40centidegree |
| Duty cycle |
100% (40degree room temperature) |
| Weight |
Mainparts:53Kg Transformer:51kg |
| Size |
Main Parts:600*350*600MM
Transformer: 550*300*500MM |
Induction heating machine adavantages :
Robust IGBT transistor technology - protected from short-circuit and
open-circuit conditions; even accidental workpiece contact "faults out"
and does not damage the generator
- Electrical isolation through output transformers
- Modular inverter technology
- Time-tested oscillation circuit components
- Automatic adjustment and power regulation by pulse width modula
tion (MF) and pulse package control (SF), even for transitions over Tcurie
- Simple operation and handling
- Temperature and delivery rate-monitored fluid circuits
- Efficiency level > 90% (inverter output)
- Precision energy dosing (± 2 %)
- High speed eldec control unit (cycle time < 10 ms)
- Requires very little maintenance
- Large frequency, power and adjustment ranges
- All power details on the basis of 100% duty cycle
Applications :
Advantage:
1 More than 21 years experience, stable and goods performance
2 CE certificated
3 Copperated with CHOW TAI FOOKS, Matsushita, Foxconn, Media, Gree and ZHIGAO Air conditioner.
4 Suitable for a large range, heating, quenching, forging, melting, solding and so on.
5 Two transformer ratios, can match better different length induction coil
6 Siemens IGBT
7 IXYS Bridge
8 DELIXI Switch
Main characteristics:
1 Siemens IGBT module and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.
2 100% Duty cycle, continuous working is allowed at maximum power output.
3 Display of heating power and heating current and oscillating frequency,heating time;
4 Simple to install, Installation can be done by unprofessional person very easily;
5 Light weight
6 Advantages of the model with timer
Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.
In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
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