PLC Induction Hardening Machine/ Induction Heat Treatment System

Product Description

ORD-1000MM Quenching Machine Line for Gears and shaft

Advantage our induction hardening SYSTEM.
1) Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type and Lamp Vacuum Tube type. Small size.
2) Series Resonance IGBT type machine, will not interference other
 equipment working, No need special input transformer to working this
 machine.

3) Mitsubishi PLC control system it is easy to operate the hardening System.

4) Rotate, UP and Down movement by Servo Motor, high working accuracy.

5) Heating Power Control by PLC system, no need you adjust the heating power at the induction heating machine, all hardening data( heating power, heating speed, rotate speed an so on) can set at PLC system.

6) Stainless Steel Water Pump integrated in to the induction hardening tool

7) Spray Water Values integrated into the induction hardening System

8) 500mm Water tank integrated into the induction hardening system, no need you prepare water tank.
9) The Induction Hardening system is our standard goods, almost very month we have such order, good quality control. 25years experience for such filed.

Features:
1. The lifting by the Servo motor, position control by the digital input, precision of 0.1mm, wider rang of speed adjustment. The screw lift used in precision ball screw, leading column used in circular column structure, All pillar are thermal refining 45#. Hard chromium plated, No-rust, No-distortion, to ensure durable of machine.
2. Limit lift of machine position by the inductive proximity switches control. Machine with safe buffering.
3. By the mechanical type, abandoned the heavy, large hydraulic systems, To avoid leakage of hydraulic components and reduced accuracy caused by changes brought about by the oil temperature rate of change of equipment operation.
At the same time, reduce the equipment of use for requirements, Machine are use more simple smaller, operation and maintenance more convenience, rarely needs servicing.
4. Use motor control lift on the top. Can according the length of work piece to adjustment. Can be used clomping table, to ensure normal rotation of work piece.
5. The rotating speed can be adjusted digital on control panel. To meet the needs of high-precision adjustment. According to the size of work piece and requirement of quenching process. Can realiachieve the best quenching effect and quality of the work piece.
6. According to operator who can be used to adjust the position of cabinet. So that will be easy handle and work with great efficiency.
7. Work piece rotation by the S, wider rang of speed adjustment, clear and easy; Drive motor is located above the quench, to prevent the motor damp.
8. Quenched by cooling spray, at below of machine have 600mm high water tank. Without need another water tank. Reduce the installation work.
9. Easy disassembly and convenient maintenance. The main components of electronic products used in Taiwan, long life, low maintenance cost. System uses the full English menu, intuitive interface, easy operation. The CNC/PLC panel can direct input and control quenching time, vertical speed, rotation speed etc. Can store a variety of procedures, easy to calls, especially for multi-stage, variable speed requirements and complex process etc
10) Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

Parameter of ORD-1000MM Induction Hardening Machine Tool and SF-100KW 

Type	SF-100KW
Work Power	3*380v  50Hz-60hz
The range of operating voltage	340-430V AC
Output power	100KW
Input current	150A
Output Current	200A
Fluctuating frequency	15-50khz
The flow rate of cooling water	>0.15 Mpa 25L/Min
Water temperature protection point	40centidegree
Duty cycle	100% (40degree room temperature)
Weight	Main Parts:85Kg Transformer:68kg
Size	Main Parts:750*500*1100MM Transformer: 640*360*590MM

Workpiece Clamp Length                                       0-1000 mm          
Slider maximum stroke                                             0-1050 mm
Working Diamater                                         0-500mm
The max tactical diameter                         500MM          
The max weight                                                        200 Kg
Water Tank Height                                     600mm
UP and Down Speed                               0-200mm/s
Rotation speed                                         0-400 r/min
Up and Down Accuracy                           0.05%
Rotation Accuracy                                    0.05%
UP and down way                        Workpiece Movement
Up and down Guide Rail                   Linear precision guide
Up and down Lead Screw                  Ball Screw
Top tip Clamp                                    counterweight
Top tip Guide Rail                        Support Framework
Top Tip Lead Screw                     Double axis guide rail
Rotate Device                                 Synchronous belt
Counterweight direct                          Optical axis
Counterweight suspension                     Chain
Up and down Motor                              Servo Motor
Top Tip motor                                Adjustable-speed motor
Rotate Motor                                   Servo motor
Water pump                                   Stainless Steel 750W
Spray Water Value                                            yes
The Quenching machine line structure         Vertical
Human-Computer interface                    Touch Screen
Control System                                Mitsubishi PLC
Size:                                         1500mm*800mm*2200mm
Weight:                                               Approx 1T





Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.