China Manufacture Supply Auto Induction Hardening Surface Gears Machine with CNC Horizontal Automatic Machine Tools

• Customization: Available
• Application: Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
• Production Type: Single Production
• Model NO.: DSP-160KW
• Machining Method: CNC Machining
• Material: Steel, Brass, Alloy, Copper, Iron
• Work Range: Gear
• Work Diamater: 600mm
• Model: CNC Quenching Machine Line
• Heater Power: 200kw
• Control Way: PLC or CNC
• The Quenching Machine Line Structure: Vertical
• Human-Computer Interface: Touch Screen
• Max Bear Weight: 500kg
• Transport Package: Wooden Box
• Specification: CE, ISO, SGS
• Trademark: ORD
• Origin: China
• HS Code: 8514400090
• Production Capacity: 2, 000set

Product Description

CHINA Manufacture supply Auto induction hardening surface Gears machine with CNC Horizontal automatic machine tools
                    Depending on your applications or the different  type of workpiece , we will provide the most suitable solution for you . 

Gear quenching purpose:
      To make subcooled austenite for martensite or bainite transformation, to obtain martensite or bainite organization, and then with different temperatures of tempering, in order to significantly improve the strength, hardness, wear resistance, fatigue strength and toughness of steel, so as to meet the different requirements of use of various mechanical parts and tools.

Gears need to be quenched for the following reasons:
      Gears work under alternating loads such as torsion and bending, and impact loads, and its surface layer is subjected to higher stresses than the core.
In the case of friction, the surface layer is also constantly worn, so the gear surface layer of high strength, high hardness, high wear resistance and high fatigue limit requirements, only surface strengthening to meet the above requirements.















Advantage:
1 More than 21  years experience, high quality, stable performance
2 ISO, CE, SGS certificated
3 PLC Control quenching machine line, automatic program, save workers, improve work efficient.
4 Can quench the shaft, Gear and so on/ 

Features:
1. The lifting by the servo motor, position control by the digital input, precision of 0.001mm, wider rang of speed adjustment. The screw lift used in precision ball screw, leading column used in circular column structure, All pillar are thermal refining 45#. Hard chromium plated, No-rust, No-distortion, to ensure durable of machine.
2. Limit lift of machine position by the inductive proximity switches control. Machine with safe buffering.
3. By the mechanical type, abandoned the heavy, large hydraulic systems, To avoid leakage of hydraulic components and reduced accuracy caused by changes brought about by the oil temperature rate of change of equipment operation.
At the same time, reduce the equipment of use for requirements, Machine are use more simple smaller, operation and maintenance more convenience, rarely needs servicing.

4. Use motor control lift on the top. Can according the length of work piece to adjustment. Can be used clomping table, to ensure normal rotation of work piece.
5. The rotating speed can be adjusted digital on control panel. To meet the needs of high-precision adjustment. According to the size of work piece and requirement of quenching process. Can realiachieve the best quenching effect and quality of the work piece.
6. According to operator who can be used to adjust the position of cabinet. So that will be easy handle and work with great efficiency.
7. Work piece rotation by the frequency conversion motor driven, wider rang of speed adjustment, clear and easy; Drive motor is located above the quench, to prevent the motor damp.
8. Quenched by cooling spray, at below of machine have 500mm high water tank. Without need another water tank. Reduce the installation work.
9. Easy disassembly and convenient maintenance. The main components of electronic products used in Taiwan, long life, low maintenance cost. System uses the full English menu, intuitive interface, easy operation. The CNC panel can direct input and control quenching time, vertical speed, rotation speed etc. Can store a variety of procedures, easy to calls, especially for multi-stage, variable speed requirements and complex process etc

 

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.