China Manufacturer IGBT Induction Heat treatment machine for Heat Metal Forging machinery
INDUCTION FORGING MACHINE SYSTEM :
Induction forging is a process in which an induction heating system preheats metals and presses them into shape using a hammer or press. The applications for induction forging vary greatly, but before you get started assessing your applications, it's helpful to have a good understanding of the process. So, let's get started.
First, it's important to understand that induction heating is a non-contact process that uses the main principles of electromagnetic induction in order to effectively produce heat. Electric current can flow through a material when it is placed in a strong alternative magnetic field; this causes Joule heating. With magnetic materials, the excess heat is generated below the Curie Point -- the Curie point is the temperature at which certain magnetic materials undergo a sharp change in their magnetic properties. The Curie point of iron, for example, is 1,418 degrees Fahrenheit (770 degrees Celsius).
The depth of the generated current is determined by both the frequency of the alternating field as well as the material's permeability. Materials with high permeability (100-500) are easier to heat via induction heating. Iron and its alloys respond well to induction heating due to their ferromagnetic nature.
THE
BENEFITS OF INDUCTION FORGING MACHINE :
The top three benefits of induction forging are fast heating cycles, accurate heating patterns, and cores that remain relatively cold and stable. Induction forging, however, also boasts many benefits. First and foremost, the process is highly calculated, and therefore, controllable. Traditional heating systems, such as gas furnaces, require a preheat and shutdown, whereas induction forging applications do not. Furthermore, the heat is available on demand with rapid availability. If a downstream interruption to production ever occurs, the power can easily be turned off, preventing unnecessary energy loss.
Induction forging is also an energy-efficient process. This is a result of the heat being generated within the component as opposed to around it. The transfer of heat and energy is made much more efficient because the induction heating system only heats the work piece, not the atmosphere surrounding it.
Ultimately, understanding the processes and benefits of induction heating and forging applications is essential to determining what is induction forging and whether or not it's right for your process.
We've already discussed some benefits of the induction forging process; specifically, its controllable processes and energy efficiency. However, there are many more benefits that most people aren't quite aware of. For example, unlike other types of heating, induction forging does not create any harmful or toxic byproducts when the process is complete. It's a completely clean process that does not contribute to environmental waste. No smoke or toxins are created as a result of induction forging.
THE TECHNICAL PARAMETERS OF MF-400KW
|
Type |
DSP-M600KW |
|
Work power |
3×380V/415V,440V,480V( 50-60hz) |
|
The range of operating voltage |
340V-480V |
|
Output power |
400 KW |
|
Working Capacity ( diamater) |
10-180MM |
|
Input current |
600A |
|
Timing |
1-99S |
|
Working Duty |
24hours withou stop |
|
Fluctuating frequency |
1-15KHZ |
| Applications |
Heating for forging, rolling, warm forming and extrusion |
|
The flow rate of cooling water |
0.08-0.16 Mpa 28L/Min |
| Misc. |
Continuous casting boost heaters for steel, stainless steel, aluminum and other materials
Heaters for specialty alloys and titanium. |
|
Water temperature protection point |
40ºC |
|
Duty cycle |
100%(40degree room temperature) |
|
Weight: |
Main parts: 350KG |
|
Forging Furnace Weight |
About 330KG |
|
Size: |
Main Parts: 600*750*1450mm
Extensive Parts: 1200*800*1300mm |
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