Customizable IGBT Medium Frquency Melting Furnace Equipment System Used Foundry and Casting

• Customization: Available
• Certification: CE, ISO
• Place Style: Vertical
• Model NO.: MF-160KW-150KG
• Range of Applications: Industrial
• Type: Crucible Melting Furnace
• Usage: Sand Casting
• Fuel: Electric
• Name: IGBT Induction Melting Furnace Equipment
• Model: Mf-160kw-150kg
• Melting Metals: Steel, Copper, Aluminum, Precious Metals (Gold, Si
• Power: 160kw
• Melting Capactiy: 150kg
• Furnace Tilting: Electric Auto , Manual
• Cooling System: Water Cooling
• Transport Package: Plywooden Box
• Specification: Dependence on customized
• Trademark: OURUIDA
• Origin: China
• HS Code: 8516299000
• Production Capacity: 50000/Year

Product Description

Customizable IGBT Medium Frquency Melting Furnace equipment system used Foundry and Casting 

About Induction melting furnace machine :

Induction heating for smelting has the characteristics of high efficiency, high power factor,good controllability, automation

and safe operation and so on.Our Factory induction heating generators belong to high efficiency and energy saving products, and the smelting product's DCD efficiency is higher than 96%. The device power factor is not PP lower than 0.9, which is especially beneficial to reduce the R8

distribution transformer capacity. The design life is more than 25 years with high comprehensive reliability and low maintenance cost to be the ideal induction heating power supply for melting.

At present, OURUIDA has the application performance of 1600kW full air cooling induction heating generatora, and the manufacturing capacity of 15KW--1500KW full IGBT induction heating generators, which can meet most needs of smelting. Our Factory also has rich experience in the application of vacuum melting in the furnace, and has professional design ability in preventing vacuum discharge in the furnace,inductor design connection design, thermal insulation design, crucible application and other aspects. For smelting applications, the energy consumption index is significant. In general, similar to dielectric heat, the full air cooling and Water cooling IGBT generator saves about 8% of the annual cost compared with the traditional IGBT generator, and about 20% of the cost compared with the SCR generator (the data is only for reference)

IGBT Induction melting machine Advantage :
1. **High Energy Efficiency**  
Induction furnaces directly heat the metal charge using electromagnetic induction, minimizing heat loss and reducing energy consumption by up to 60% compared to gas or oil-fired furnaces. This results in lower operational costs and faster production cycles.
2. **Rapid Heating and Melting**  
The electromagnetic field generated by the induction coil quickly induces eddy currents in the metal, enabling rapid heating and melting. This reduces overall processing time, which is particularly beneficial for high-volume production.
 3. **Precise Temperature and Composition Control**  
Advanced control systems allow for accurate temperature regulation and consistent alloy composition, ensuring high-quality molten metal. This is crucial for industries requiring specific material properties, such as aerospace or medical applications.
 4. **Reduced Environmental Impact**  
Induction melting produces minimal smoke, dust, and harmful emissions, making it compliant with strict environmental regulations. The absence of open flames also lowers fire hazards.
 5. **Enhanced Material Utilization**  
The electromagnetic stirring effect during melting promotes uniform temperature and composition, reducing alloy element loss and slag formation. This leads to higher metal recovery rates and less waste.
6. **Versatility and Automation**  
These furnaces can melt a wide range of metals (steel, copper, aluminum, precious metals) and are compatible with various processes like casting, heat treatment, and refining. Many models support automation, improving productivity and operator safety.

7. **Cost-Effective and Compact Design**  
Induction furnaces have lower upfront investment costs and require less space compared to traditional methods. Their compact design is suitable for both large-scale industrial setups and smaller foundries.
 8. **Safety Features**  
Built-in protections against overheating, overloading, and electrical malfunctions ensure operator safety. The absence of combustion also eliminates flammable gas risks.
9. **Versatile Application Scope**  
From jewelry casting to precision aerospace components, induction melting furnaces cater to diverse industries, including foundries, automotive, and nuclear energy.

MF-160KW Induction melting furnace machine technical :

Type	MF-160KW
Work power	3×380V/415V,440V,480V
The range of operating voltage	340V-430V
Output power	160 KW
Capacity	60-80KG
Input current	240A
Average Melting time	20-30minutes
Fluctuating frequency	1-15KHZ
The flow rate of cooling water	0.08-0.16 Mpa  28L/Min
Water temperature protection point	50ºC
Duty cycle	100%(40degree room temperature)
Weight:	Main parts: 208KG/ with package 228kg
Furnace Weight	About 300KG /with package 330kg
Size:	620*650*1120mm/ With package:650*680*1250mm
Furnace Size	750*970*850mm    With package:780*1000*980MM