Induction straightening machine used to shipbuilding industry :
When unwanted distortions in metal structures appear, their correction becomes necessary in many industrial processes. A solution in order to reduce the mentioned distortions is to apply heat on certain areas in these structures creating mechanical stresses in the material.
The traditional method used for this application is flame straightening. For this, a skilled operator is dedicated to provide heat in specific areas, following a heating pattern, which determines the reduction of distortion in the metal structure.
Currently this straightening process has high costs because it requires a large amount of skilled labour, high workplace hazards, contamination of work area and high energy consumption.
The shipbuilding market with its refurbishment and repair is becoming an increasingly competitive environment. This sector requires technological capability based on quality, diversification, competitiveness and flexibility.
The shipbuilding strategy requires compliance with national and international standards, work safety and environmental management and security service quality.
Compared to alternative methods, induction heating, which is applied in various processes within this industry; is the most reliable, secure, effective and environmentally friendly method.
OURUIDA CO.,LTD provides its capabilities tailored to each client requiring induction heating for processes such as straightening, forming and other shipbuilding assembly techniques.
ALL-IN -ONE (DSP-50KW heating machine + Chiller):
Induction straightening Machine advantages:
The replacement of flame straightening by the method of induction has the following advantages:
Significant time reduction in the straightening operation
Repeatability and heating quality
Improved quality of working environment (no hazardous fumes)
Improved safety for workers
Energy and labor cost savings
Related industries are shipbuilding, railway and steel structures in construction among others.
Benefit OURUIDA CO.,LTD induction VS traditional methods:
Operation and Maintenance
Up to 80% manpower saving Faster, more efficient, repeatable
Flexibility Ease of use, short training time
Other simultaneous works allowed. Reduced work area
Low maintenance No expendable materials
Our equipment Quality:
Overheat Control Below Curie temperature
Localized and accurate heating High power density
Safety and work conditions
Reduced burning risk No flame
No flammable or toxic gases Electrical power supply
Low fume. production No combustion
Ergonomic Designed for maximum comfort,
efficiency, safety, and ease of use
Heated from the outside in Heat can be given to just one side
From customers Feedback:
Package: