China Factory Supply IGBT Induction Hot Forging Machine for Heating Bar Ends and Fronts

• Processing Object: Metal
• Molding Style: Forging
• Molding Technics: Heating
• Application: Hardware
• Material: Iron
• Heat Treatment: Tempering
• Surface Treatment: Passivation
• Forging Tolerance: +/-0.2mm
• Standard: GB
• Certification: CE, RoHS, ISO 9001:2000
• Product Name: Induction Hot Forging Machine
• Applications: Hot Forging Heating, Annealing, Hardening Stamping
• Cooling System: Water Cooling
• Machine Power: 60kw
• Industrial Test Reports: Provided
• Machine Test Video: Provided
• CE RoHS Certificate: Provided
• Machine Features: Stable Operation, Energy Saving, Long Life
• Induction Coil: According to Clients Parts to Make Its
• Machine Votalge: 340V-480V 3phase
• Transport Package: Exprot Wooden Box Package
• Specification: Depending on the size of the equipment
• Trademark: OURUIDA
• Origin: China
• HS Code: 8514400090
• Production Capacity: 6000/Month

Product Description

About the Induction heating machine :

Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, control and energy efficiency.
The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts.
More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.

How induction heating works?
When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup, a power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.




Main characteristics:
1 Siemens IGBT module and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.
2 100% Duty cycle, continuous working is allowed at maximum power output.
3 Display of heating power and heating current and oscillating frequency;
4 Simple to install, Installation can be done by unprofessional person very easily;
5 Light weight

Advantage for Digital Type:

1 Front Panel use the LCD Touch Screen, Key and Power Switch, all digital display, can use Switch Signal( Electrical frequency signal) to control the machine start and stop, and control the power via PLC.

Visual Human-computer Interface makes the operator feel more intimate and intuitive. Because of its abundant industrial interfaces, it has stronger and more flexible matching ability with robots, various automation equipment and remoe control (unmanned) devices.

2 Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution and digital PID temperature control module can be configured to set the target

temperature of workpiece(infrared temperature measurement orthermocouple temperature measurement) automatically. The accuracy of temperature control is + 1'C for power regulation in heating process.

3 There are 5 working model, manual, timer, temperature, Constant temperarure, section heating model.

1) Manual, On and stop in the Switch

2 ) Timer, setting heating time, after reach the heating time, then stop. Fixed Temperature: Set the heating temperature that we need it, when the reach to the temperature that we need it, then stop the machine.

3) Constant Temperature: Adjust the heating power automatic to keep the same temperature to the workpiece.

4) Section Heating model, there are 8(S1-S8) options, each section can set the heating power, timer, temperature or constant temperarture, temperature or constant temperature just can choose any one. Power as 0 means no need to heat, put the paramater that you need to set, if not choose that function then show"--

5) There are 9 (P1-P9)programs, which can memorize 9 different workpiece in the machine, and select programs by clicking P(P1-P9). Can save much time if you have many workpiece in one machine, you can choose the programs (P1-P9) to fast working.

4 Infrared Thermometer can As Options




 






 

Type	DSP-80KW
Work Power	3*380v/415v/440v/480v  50-60hz
The range of operating voltage	340-430V AC
Output power	80KW
Input current	120A
Fluctuating frequency	5-15khz
Timing (Heat time,Retain time,Cool time)	0.1-9999S
The flow rate of cooling water	0.2Mpa 9L/Min
Water temperature protection point	40centidegree
Duty cycle	100% (40degree room temperature)
Weight	Mainparts:98Kg    Transformer:90kg
Size	Main Parts:690*400*650MM Transformer: 530*300*475MM

Packing: