Manufacrture sales Medium Frequency Induction Melting machine with 30KG Furnace
About Induction melting furnace machine :
MF-60KW+30KG are induction melting furnaces capable of melting ferrous, non-ferrous, precious metals.
The crucible can be tilted, the drive can be electrical, hydraulic or handwheel.
The frequency converter design approach uses parallel resonant typology adopting the latest and most advanced IGBTs modules available worldwide.
Galvanic insulation between coil and power mains gives the maximum safety for the user, while digital technology makes our furnaces soundless, versatile and reliable.
Fibre optics connections give the highest immunity to electrical noise also in harsh environment.
An accurate study of the coil guarantees a very high heating efficiency while medium frequency magnetic field stirs the molten metal and leads to high homogeneity of the alloys
Temperature control can be chosen between IR optical pyrometer and thermocouple while the electronic board implements an advanced self-tuning thermoregulation algorithm with exact temperature control.
Melting plants can be provided with one or more melting stations using a power switch to drive one station or the other. Optionally we offer a master-slave configuration featuring contemporary power-sharing between two or more power stations.
Maintenance of the furnace is very easy. If the furnace is crucible-based it allows rapid changing of the crucible and the safety refractory shell. Bigger coreless furnaces use ramming-mass.
Inert gas or gas-flame are foreseen to protect the melt from oxidation.
A water cooling plant is needed to cool the induction heating coils and the power supply.
Advantages of Induction Melting Equipment :
1. High Energy Efficiency
- Direct electromagnetic heating targets the metal only, minimizing energy waste. Achieves 80-90% efficiency compared to 50-70% for gas furnaces, reducing operational costs.
2. Environmental Friendliness
- Emits minimal pollutants (e.g., CO, SO) as they use electricity, which can integrate renewable sources. Reduces carbon footprint and harmful byproducts compared to fossil fuel-based systems.
3. Precision Temperature Control
- Exact heating via electromagnetic currents ensures consistent temperatures, improving product quality and reducing waste from overheating or underheating.
4. Faster Processing Times
- Rapid heating capabilities shorten melt cycles, accelerating production and increasing throughput for manufacturing.
5. Enhanced Safety
- No open flames or combustion gases, lowering fire risks and exposure to toxic gases like carbon monoxide. Safer workplace environment.
6. Material Versatility
- Effective for melting ferrous (e.g., steel, iron) and selected non-ferrous metals (e.g., aluminum, copper), broadening applicability across industries.
7. Reduced Operational Costs
- Lower energy consumption and maintenance expenses over time. Automated systems minimize labor needs, cutting long-term costs.
8. Consistency and Reliability
- Electronic controls ensure uniform results, crucial for high-volume production. Fewer downtime issues due to robust design.
9. Quick Startup/Shutdown
- Rapid heat-up and cool-down cycles save time between batches, optimizing production schedules.
10. Noise Reduction
- Operate quieter than combustion-based furnaces, improving workplace comfort and compliance with noise regulations.
11. Scalability
- Customizable designs accommodate varying production needs, from small workshops to large industrial facilities.
12. Improved Metallurgical Quality
- Controlled heating reduces impurities and oxidation, yielding cleaner melts and higher-quality end products.
13. Resource Conservation
- Minimizes flux and alloying agent use, decreasing material waste and environmental impact.
14. Automation and User-Friendliness
- Modern models feature intuitive interfaces and automated processes, simplifying operation and reducing reliance on skilled labor.
Appliactions
MF-60KW INDUCTION MELTING MACHINE TECHNICAL :
| Type |
MF-60KW |
| Work Power |
3*380v/415v/440v/480v 50-60hz |
| The range of operating voltage |
340-430V AC |
| Output power |
60KW |
| Input current |
90A |
| Fluctuating frequency |
1-20khz |
| Timing (Heat time,Retain time,Cool time) |
1-99S |
| The flow rate of cooling water |
0.15 Mpa 16L/Min |
| Water temperature protection point |
40centidegree |
| Duty cycle |
100% (40degree room temperature) |
| Weight |
Mainparts:89Kg Transformer:80kg |
| Size |
Main Parts:750*500*700MM
Transformer: 650*450*600MM |
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