IGBT Intelligent Super Audio Frquency Induction Heating Machine for Heating Metal Workpieces (SF-160KW)

Product Description

IGBT Intelligent Super Audio Frquency Induction Heating machine for heating  Metal workpieces  (SF-160KW)
   Induction heating machine :

Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, control and energy efficiency.

The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts.

More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.

How induction heating works?
When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.

In a basic induction heating setup, a power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.


Advantage:
1 More than 20 years experience, stable and goods performance
2 CE certificated
3 Copperated with CHOW TAI FOOKS, Matsushita, Foxconn, Media, Gree and ZHIGAO Air conditioner.
4 Suitable for a large range, heating, quenching, forging, melting, solding and so on.
5 Two transformer ratios, can match better different length induction coil

Main characteristics:
1 Siemens IGBT module and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.
2 100% Duty cycle, continuous working is allowed at maximum power output.
3 Display of heating power and heating current and oscillating frequency;
4 Simple to install, Installation can be done by unprofessional person very easily;
5 Light weight
6 Advantages of the model with timer: The power and the operating time of the heating period and the retain period can be preset respectively, to realize a simple heating curve, this model is suggested to use for batch production to improve the repeatability;

Type	SF-160AB
Work Power	3*380v/415v/440v/480v  50-60hz
The range of operating voltage	340-430V AC
Output power	160KW
Input current	240A
Fluctuating frequency	30-50khz
Timing (Heat time,Retain time,Cool time)	1-99S
The flow rate of cooling water	0.15 Mpa 25L/Min
Water temperature protection point	40centidegree
Duty cycle	100% (40degree room temperature)
Weight	Mainparts:198Kg    Transformer:155kg

 

Support and Services:

Technical Support & Services for Induction Melting Furnace

We provide comprehensive technical support and service for our induction melting furnaces.

We offer a wide range of services, including:

• Troubleshooting and repair
• Installation and setup
• Preventive maintenance
• Parts replacement
• Upgrades and retrofits
• Operator training

 

Our experienced team of engineers and technicians are available to provide expert advice and assistance when you need it. We also provide emergency service for unexpected problems.

For more information about our induction melting furnace technical support and service, please contact us today.

 

Packing and Shipping:

Packaging and Shipping for Induction Melting Furnace

• The induction melting furnaces will be carefully packaged in custom-made wooden crates to protect them from damage during transit.
• The crated induction melting furnaces will be secured onto a pallet for easier handling during shipment.
• The induction melting furnaces will be securely fastened to the pallet with straps and shrink wrap.
• The pallet will be shrink wrapped to prevent movement during transport.
• All shipments will be adequately insured to protect against any loss or damage during transit.
• We will arrange shipment of the induction melting furnaces from our factory to the customer's designated location.