Factory Supply Induction Hardening and Heat Treatment Machine for Various Knives

Product Description

Product Description:

Induction heating is a growth sector, and for good reasons. The technique is energy efficient, reliable, reproducible, very fast and its range of possible applications is almost unlimited. For example, induction can be used on parts to heat, join, braze, harden, or even melt them. A critical component in these processes is the inductor. Its design is crucial in determining how precisely a part is heated. Complex manufacturing processes are therefore used to produce this central tool with precision to a tenth of a millimeter-a task perfectly suited to the experts at our factory .Our factory's technicians have a thorough understanding of the different applications of induction heating. For more than 25 years, they have been developing inductors to match, which are adapted to the geometry of the workpiece with painstaking dimensional accuracy.
The crucial quality in induction heating is best summarized by the word "precision." The technology is used anywhere where a lot of energy or heat needs to be applied to a workpiece in a very short time. Temperature accuracy plays an important role here and is often process critical - and precise heating is only possible with the right mix of inductor geometry, frequency, power, and magnetic field characteristics. Furthermore, the application of energy through induction ensures fast production processes, minimal workpiece distortion, and economical energy consume
 

 

Features:

1. High Efficiency & Energy Saving  
   - Utilizes electromagnetic induction principle to directly heat conductive materials (metals/metals alloys), achieving energy conversion rates of up to 90%, significantly reducing waste heat.  
2. Fast Heating Speed  
   - Enables rapid temperature rise (up to 1000°C in seconds) for precise thermal processing, ideal for brazing, soldering, annealing, and hardening.  
3. Precise Temperature Control  
   - Equipped with advanced PID (Proportional-Integral-Derivative) technology for ±1°C accuracy, ensuring consistent heat treatment outcomes.  
4. Non-Contact Heating  
   - Avoids direct physical contact, minimizing contamination, oxidation, and material deformation. Safe for sensitive components.  
5. Versatile Applications  
   - Compatible with ferrous/non-ferrous metals (steel, aluminum, copper, titanium) and various industrial processes (welding, induction forging, thermal forming). 
6. Compact & Portable Design  
   - Lightweight and easy to operate, suitable for workshops, labs, or on-site fieldwork with adjustable power output (5kW-50kW range).  
7. Safety Features  
   - Includes overcurrent protection, automatic shutoff, and thermal sensors to prevent overheating and ensure operator safety.  
8. Environmentally Friendly  
   - No open flames or harmful emissions, meeting international environmental standards (e.g., EU EMC regulations).  
9. Customizable Solutions  
   -  Our factoery can Offer tailored configurations for specific industries (automotive, aerospace, jewelry manufacturing,Renewable energy, railroad industry, power industry).
 
 

Technical Parameters:

Type	HF-80KW
Work Power	3*380v/415v/440v/480v  50-60hz
The range of operating voltage	340-430V AC
Output power	80KW
Input current	120A
Fluctuating frequency	30-80khz
The flow rate of cooling water	0.1-0.3Mpa  30L/Min
Water temperature protection point	40 centidegree
Duty cycle	100% (40degree room temperature)
Weight	Mainparts:98Kg    Transformer:90kg
Size	Main Parts:690*400*650MM Transformer: 530*300*475MM

Applications: automotive, aerospace, jewelry manufacturing,Renewable energy, railroad industry, power industry and so on .

Feedback from our customers:

Package :
Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.