| Customization: | Available |
|---|---|
| Material: | Brass |
| Type: | Round Head |
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China Factory Supply Handheld IGBT Induction heating bolts machine of Large boilers,Large Industrial Components
Induction heating machine :
Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, control and energy efficiency.
The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts.
More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.
How induction heating works?
When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup, a power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
Handheld Induction Heating machine / Protable Induction heating machine / Mobile Induction heating machine
Handheld Induction Heating machine Advantage:
1 The integrated modular induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.
1) This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer.
2)Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.
3) High temperuture: the heating temperature can reach over 1500C.
4) Quick Heating: Reach the target temperature quickly!
5) Various material useing: Applicable to all kinds of metal material, such us: stainless steel, carbon steel, copper, brass, alumimum, Zinc, tin, titanium and so on.
6) Hand-hold coaxial transformer:Easy to hand hold work, can also automatically intgrate into the robot arm.
7) Quick change coil/inductor:induction coil/indcutor made into different shapes and sizes, and can be easily removed from HHT TO replace another coil.
8) It is suitable for Heat and weld of copper pipe and copper pipe, pipe and steel pipe, steel tube, copper tube and stainless steel.
9) Small size, light weight, high protection, high precision, protable simple and convenient,
10)The car can be equipped with positioning caster, which can be used for fixed place or mobile.
11) RS485 communication, can control in your PLC system. It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
12) More options for working mode: Time, temperature, Power, constant Power and so on. Can know the heating curve.
13) Full Digital control, can shows heating time, heating power, heating current, Heating inpedance, frequency and so on in the machine.
14) IP54 can work at outside that the environment not good.
15) 5M, 6M, 7M, ....10M, ...20M, 30M,40M,50M,100m and so on cables Connection with heating head can handle it will not reduce the power , can heat some workpiece that normal coil can not get it
| Type | DSP-50KW |
| Rated Output Power | 50KW |
| Rated Output Frequency | 10-40KHZ |
| Can expand frquency | 1-100khz |
| Overload Heating time | 45%/10min |
| Power Adjust Arrange | 1.5-100% |
| Coaxial Flexible cable length | 3M---40M |
| Input Voltage | 360-420v 50-60hz |
| Max power | 50kw |
| Protection Level | IP54 |
| Environment Temperature | +5c--+50C |
| Cooling water flow | 21L/MIN |
| Cooling water Pressure | 4-8Bar |
| Weight | About 100kg |
Control Function:
Main wire Switch
Main Part Switch
Remote Switch
Water Pressure Protection
Water flow Protection
System safty Protection
Chiller's Failure Autognosis
Phase protection
Timmer Switch
Over-heating protection
Over-voltage protection
Over-current Protection
Frequency protection
Power can programme
Display function:
Temperature Checking Disply
Time setting Display
Working Model Display
Working state display
User paramater display
Failure inquire disply
Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.
In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.
A corner of the factory warehouse:
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