Induction Hardening Machine Line ORD-1000MM/1500mm/2200mm with DSP-160KW Digital Induction Heating Machine
Advantage:
1 More than 22 years experience, high quality, stable performance
2 ISO, CE, SGS certificated
3 PLC Control quenching machine line, automatic program, save workers, improve work efficient.
4 Can quench the shaft, Gear and so on
Features:
1 The integrated modular induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.
1) This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer. Infieneon IGBT type.
2)Using advanced digital control technology and digital phase-locked loop tracking technology and computer control technology, the system structure is safe and reliable, stable performance and simple operation.
3)Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
4)The heating speed is fast and the heating efficiency is high. It can control the heating temperature and time conveniently, and it is easy to ensure the heating quality and the running water operation.
5)Visual digital display of voltage, current, frequency, power, heating time, and heating temperature,etc.
6)Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
7)Friendly man-machine interface:
Human-computer interaction can choose a variety of ways, such as LED indicator or digital tube display, touch screen display and control, text screen display, customers can choose at will according to their needs; from the function realization and operation settings, it covers the traditional mechanical button panel, making the operation and maintenance easier, more intuitive and more convenient;
8). Hardware isolation interface:
It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
9). Remote communication interface:
10)The device is equipped with a striking red emergency stop button, which can be pressed quickly when an emergency occurs.
Stop the equipment immediately to achieve protection measures.
11). Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
12)Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.
13) Adjustable Transformer, more options for you to connect different induction coils. Will be large using for different workpiece.
| Model |
DSP-160KW (Three phase) |
| work power |
480V*3phase 50HZ-60HZ |
| input current |
240A |
| Fluctuating output power |
160KW |
| fluctuating frequency |
20-50KHZ |
| the flow rate of cooling water |
0.15-0.3Mpa |
| water temperature protection point |
40C |
| product size |
main :740x600x1550 mm |
| transformer :980x450x670 mm |
| net weight |
main : 160 kg |
| transformer 165KG |
1. The lifting by the servo motor, position control by the digital input, precision of 0.001mm, wider rang of speed adjustment. The screw lift used in precision ball screw, leading column used in circular column structure, All pillar are thermal refining 45#. Hard chromium plated, No-rust, No-distortion, to ensure durable of machine.
2. Limit lift of machine position by the inductive proximity switches control. Machine with safe buffering.
3. By the mechanical type, abandoned the heavy, large hydraulic systems, To avoid leakage of hydraulic components and reduced accuracy caused by changes brought about by the oil temperature rate of change of equipment operation.
At the same time, reduce the equipment of use for requirements, Machine are use more simple smaller, operation and maintenance more convenience, rarely needs servicing.
4. Use motor control lift on the top. Can according the length of work piece to adjustment. Can be used clomping table, to ensure normal rotation of work piece.
5. The rotating speed can be adjusted digital on control panel. To meet the needs of high-precision adjustment. According to the size of work piece and requirement of quenching process. Can realiachieve the best quenching effect and quality of the work piece.
6. According to operator who can be used to adjust the position of cabinet. So that will be easy handle and work with great efficiency.
7. Work piece rotation by the frequency conversion motor driven, wider rang of speed adjustment, clear and easy; Drive motor is located above the quench, to prevent the motor damp.
8. Quenched by cooling spray, at below of machine have 300mm high water tank. Without need another water tank. Reduce the installation work.
9. Easy disassembly and convenient maintenance. The main components of electronic products used in Taiwan, long life, low maintenance cost. System uses the full English menu, intuitive interface, easy operation. The CNC panel can direct input and control quenching time, vertical speed,
rotation speed etc. Can store a variety of procedures, easy to calls, especially for multi-stage, variable speed requirements and complex process etc
10) Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .
11) Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.
| Model |
ORD-2200MM |
| Work postion |
1 |
| The larggest length of the clamping workpiece |
2350mm |
| The max quenching length |
2200mm |
| the max turning diameter |
950mm |
| workpiece rotation speed |
15~200r/min |
| Quenching feeding speed |
6~3000mm/min |
| Workpiece down s fast speed |
400mm/min |
| the max bear weight |
1000KG |
| positioning accuracy of the quenching machine line |
PLC OR CNC |
| quenching machine line operation way |
automatic |
| quenching way |
1continous scan quenching 2timer quenching
3section scan quenching, Inner Quenching |
| quenching speed adjustable |
stepless adjustable |
| workpiece rotational speed adjustable |
stepless adjustable |
| Water cooling sytem |
spray water or spray liquid |
Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements.
2. Inquiry and consulting support.
3. Sample testing support.
4. View our Factory.
In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
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