Customization PLC /CNC Control Quenching Machine Tool with Induction Hardening Crankshafts, Gears, C, Bearings, and Transmission Parts.

• Customization: Available
• Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
• Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
• Model NO.: SF-100KW-1000MM
• Material: Copper, Aluminum, Iron, Tungsten Steel, High Speed Steel, Carbon Steel, Alloy Steel
• Type: Bulk or Surface Heat Treatment
• Name: Induction Hardening Machine System
• Machine Tool: 1000mm.1200mm,1500mm, 2200mm,3500mm
• Induction Power: Sf-80kw,100kw,120kw 160kw,200kw ....
• Cooling System: Water Cooling System
• Applictions: Crankshafts, Gears, Camshafts, Drive Shafts, Beari
• Control Model: PLC / CNC
• Quenching Model: Single /Dual-Phase /Graded / Spray Quenching
• Intelligent Set: Configured Based on Workpiece Data and Save It
• Transport Package: Ply Wooden Boxpackage
• Specification: Dependence on customized
• Trademark: OURUIDA
• Origin: China
• HS Code: 8515219900
• Production Capacity: 50000/Year

Product Description

Customization PLC /CNC Control Quenching Machine tool

Induction Hardening Crankshafts, gears, camshafts, drive shafts, bearings, and transmission parts.

Specification

Applications

1.Automotive: Gear teeth, camshafts, crankshafts, valve seats.
2.Industrial Machinery: Bearings, hydraulic rods, tool edges (e.g., drills, axes).
3.Large-Scale Parts: Ship gears, pipeline components, and mining equipment

Key Configurations

Induction heating machine: 60KW-400KW

Frequency Range: 5–400 kHz

Energy Control:PLC can stop heating based on preset time or energy threshold. Intermittent heating to prevent overheating .

 PLC Program & Control Logic· Parameter Libraries: Store >1,000 process recipes (e.g., power, time, rotation speed for gears/shafts) .

Modular Programming: Separate subroutines for heating, cooling, and motion control .

 Work Modes: Manual mode: For setup/testing (e.g., manual coil positioning) . Auto mode: Full automation (e.g., auto-clamping, quenching, unloading) .

Coil Trajectory Control:  Scanning mode for linear parts (coil moves along workpiece) . Contour-following for complex shapes (e.g., gear teeth) .

 Cooling System Configuration:

Quenching Media: cooling water  or oil for sensitive parts .

Flow & Pressure Control: 

 Pressure ≥0.3 MPa, flow rate 6–30 L/min .

Nozzle designs: Coaxial rings for uniform coverage 

Summary 

Induction quenching machines enable precision surface hardening with energy efficiency (30–40% savings vs. conventional methods)

Their integration with CNC/PLC systems ensures repeatability in high-volume production, while adaptability to complex geometries makes them indispensable in automotive, aerospace, and heavy industries

right elevation

left elevation

front elevation

Technical Specifications

(Custom configurations available upon request.)

Model	SF-100KW-1000M
INDUCTION POWER	100KW
Frequency	8-25KHZ,20-50KHZ, 30-80KHZ
APPLICATIONS	QUENCHING, HARDENING , ANNEALING
CONTROL	PLC/CNC
COOLING SYSTEM	WATER COOLING SYSTEM
CERTIFICATIONS	SGS, CE, ROHS, ......

After Sales Service

1. Warranty time: Within 18 months from the date of delivering, 18months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane
6. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.
 

Company Profile

Foshan Sinfor Electro-Mechanical Equipment Co.,LTD (OURUIDA CO.,LTD)

Our Factory was established in Foshan in 2000. We are a manufacturer specializing in researching, developing, manufacturing, and marketing induction heating machines and melting furnaces, air-cooled water chillers, induction hardening machine tools, and PLC/CNC machine tools with high quality, fast shipping, and good after-sales service.

 feedback from our customers

Welcome customers to visit our factory

FAQ

 Q:How to choose power (kW) and frequency (kHz) for different workpieces?

A:I would appreciate it if you could provide the processing drawingsor the dimensions of the workpiece, and the heating areas.

Then, based on the size of the workpiece and the process you require, we will provide you with the best solution for your reference.( power kw, frequency KHZ).

Q: How to ensure uniform hardening depth and avoid cracks?
A:

· Depth Control: 

o Adjust frequency (80% impact) + heating time + preheating.

o Monitor via IR pyrometers (±2°C accuracy) for real-time feedback.

Q: Why choose our factory equipment?

A:We have 25 years of production and manufacturing experience.Having the ability to solve all kinds of problems.