IGBT Induction Hardening Equipment with 2.2 M Quenching Tool for Gears, Various Shaft Pins Rolls

• Customization: Available
• Application: Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Hardening/Quenching/Tempering
• Production Type: Single Production
• Model NO.: DSP-160KW
• Machining Method: Broaching
• Material: Steel, Brass, Alloy, Copper, Iron
• Work Range: Shaft.Gear, Rolling
• Length: 1-2200mm
• Control Way: PLC
• Work Dimater: 10-950mm
• Max Bear Weight: 800kg
• Workpiece: Gear, Shaft, Roll
• Power: 200kw
• Frequency: 30-80kHz, 20-50kHz, 10-40kHz
• Work Voltage: 380V/415V/440V/480V 50-60Hz
• IGBT: Infineon
• Protection Level: IP 54
• Package: PP Wooden Case
• Transport Package: Wooden Box
• Specification: CE, ISO, SGS
• Trademark: ORD
• Origin: China
• HS Code: 8514400090
• Production Capacity: 2, 000set

Product Description

Factory Price Shaft, Roll 2.2M Induction Hardening Machine Tool With 160KW Digital Induction Heating Machine 

The Infineon IGBT modular induction heating equipment with Induction Hardening Tool manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.

 

Characteristic:
1. Digital Induction Heating Machine with Induction Hardening Tool together to quench/Hardening the Gear, Shaft, Bushes, Roll and pipe. Control the hardening quality and improve hardening efficiency.

2. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .

3. This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer. Infieneon IGBT type.
4. Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
5. Visual digital display of voltage, current, frequency, power, heating time, and heating temperature,etc.
6. Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
6. Hardware isolation interface:It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
7. Remote communication interface:
8. Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
9. Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.

10.Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

11. Have Memory storage function, Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

 

Model	DSP-200KW (Three phase)
work power	380V/415V/440V/480V*3phase 50HZ-60HZ
input current	300A
Fluctuating output power	200KW
fluctuating frequency	20-50KHZ
the flow rate of cooling water	0.15-0.3Mpa
water temperature protection point	40C
product size	main :740x600x1550 mm
	transformer :980x450x670 mm
net weight	main : 180 kg
	transformer 165KG

 

ORD-2200MM Induction Hardening/Quenching Machine Tool 

1. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .

2.Using the Mechanical, abandoned the bulky, massive hydraulic system, can avoid the reduced accuracy caused by the leakage of the hydraulic components , and by the speed change of oil temperature changes brought about by the operation of the equipment , while saving space , and reduce the equipment requirements , the machine is easier , smaller, more convenient operation, maintenance , and lower failure rate

3.Top tip control by motor, and easy adjust according to workpiece's length. In order to ensure the normal rotation of the workpiece clamping table can be employed .

4. Rotation speed can adjust on the control panel by digitized visual according to the size of the workpiece and the quenching process requirements to reach the sleepless adjustment , to meet the demand for high-precision adjustment , so as to achieve the best effect of quenching , quenching quality

5. Workpiece Stepping motor driven rotary speed adjustment range adjustment intuitive and convenient ; and drive motor is located above the quenching position , can effectively prevent the quenching liquid splash leaving the motor damp .

6. Adopt to the spray quenching cooling, machine below 600 mm tank left , no need to reprovision the tank to reduce the mounting workload .

7. Easy disassembly, and easy maintenance . The main parts imported electrical products , long life , low maintenance costs .

8. Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

8. Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

 

Workpiece Clamp Length	0-2200 mm
Slider maximum stroke	0-2350 mm
Working Diameter	0-800mm
The max tactical diameter	800MM
The max weight	600 Kg
Water Tank Height	600MM
UP and Down Speed	0-200mm/s
Rotation speed( sleepless variable speed)	0-200 r/min
Up and Down Accuracy	0.05%
Rotation Accuracy	0.05%
UP and down way	Workpiece Movement
Up and down Guide Rail	Linear precision guide
Up and down Lead Screw	Ball Screw
Top tip Clamp	counterweight
Top tip Guide Rail	Support Framework
Top Tip Lead Screw	Double axis guide rail
Rotate Device	Synchronous belt
Counterweight direct	Optical axis
Counterweight suspension	Chain
Up and down Motor	Servo Motor
Top Tip motor	Adjustable-speed motor
Rotate Motor	Stepping motor
Water pump	750W
Spray Water Value	yes
The Quenching machine line structure	Vertical
Human-Computer interface	Touch Screen
Control System	PLC
Size:	1600mm*1200mm*3850mm
Weight:	Approx 1.5T

 

Application:

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).

2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,

chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Various electric tools, such as gear and axes.

4. Quench for machine tools, such as lathe deck and guide rail.

5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,

chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

Advantage: 

1. Using Induction Hardening Tool work with Induction Heating Machine, improve heating effciency and good control the quenching result. 

2. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type.

3. Mitsubishi PLC system. 

4. Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.

5. Easy to Using, no need adjust the main board, no need to adjust capacitor's connection when you want to work other workpiece.

6.  After we debug the machine in our company, then you can use it directly. Very convenient.

7. Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.

8. More stable performance.

9. Water Pressure and water Temperature Meter in the machine. 

 

 

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment 
maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance
 and operation guarantee.