Inudction heating is the perfect choice for brazing bars, strands rings and wires in motors generator transformer :
Induction heating machine of Soldering Description:
Soldering is the process of joining two pieces using heat and a filler material that melts at a temperature below 427ºC (800ºF) and below the melting point of the parts to be solder.
The filler material used in soldering varies depending on the parts being joined. The most commonly used alloys are tin-lead, tin-silver and tin-zinc.
The reason for this process between parts of the same or different materials is to create a permanent bond high strength, simplify mechanical operation and adopt simple production techniques, always compatible with the demands of mass production, among others.
There are different methods of heating for soldering, for example the flame, electrical resistance, ultrasounds or induction. Soldering by induction has a number of advantages over these other methods.
Induction heating advantages:
- Improved process efficiency
- Fast and localized heat
- Temperature control
- Energy saving
- Less oxidation
- Creation of clean joint, precise and controllable
- Technology without pollution, clean and safe
- Conservation of basic covering materials
- The process eliminates the distortion and other undesirable metallurgical changes in different regions of the work pieces
Industries related with this process are household, industrial applications, oil and gas and renewable energies.
iInduction heating machine of brazing decription :
Induction brazing has many advantages over flame or other brazing methods.
high energy density, heating speed, greatly improve production efficiency.
Green, safe, can work in vacuum or gas protected environment.
For motor windings, do not damage insulation.
Easy to automate.
At the same time,the brazing process also requires portable,high power density and wide matching range for the induction brazing generators.
Bamac's portable induction heating generators are built for induction brazing and feature output power of 10-360kw. Bamac 40kW portable transformer weighs only 3Kg, and its functions of fast temperature control,energy control and fast beat operation are especially suitable for brazing These products are mainly used in major electrical machinery factories, transformer factories, railway electric locomotives, air conditioners, refrigerators, compressors and other industries. In, the Sanxia hydro-generator, turbine generator, wind power generation, "EAST"nuclear fusion projects have been applied.
> The intergrated air cooled digital generator maintains all
conventional characteristics of the Atec series induction
heating generators.
>Small portable generator for easy movement.
Suitable for copper, aluminum, stainless steel and other
metal materials.
Energy concentration, rapid heating, fast current and
power response.
Energy control functio
he connection length of the hand-held transformer that is
hydroelectric sepatated is not limited.
Insulation resistance online monitoring and protection.
The water circuit not passing generator cabinet.
High reliability water flow detection and protection.
automatically control the welding temperature (using infrared sensor or thermocouple), the workpiece and process oriented PID program can be competent for the second constant temperature control.
The rapid cycle operation mode can be up to the second level rapid cycle operation in the production line.
Specific heating curves can be set by using the process program running.
Customized coils for workpiece.