Customized Fully Automatic Turntable type six-station IGBT Induction Welding Equipment System
Induction Welding /Brazing /soldering machine :
Meets tight production tolerances with precise localized heat to small areas creating pinpoint accuracy
Increases production rates with faster heating cycles
Reduces defect rates with repeatable, reliable heat
Eliminates variability from operator-to-operator, shift-to-shift
Maintains metallurgical characteristics of the individual metals
The basic principles of induction heating have been used in manufacturing since the 1920s. Induction brazing is just one process that uses the science of induction heating to fuse metals. Before you get started with induction brazing, it's important to understand how the process works. Let's look at some answers to common questions about induction brazing.
Induction brazing is a process that involves the fusing of two or more materials using a filler metal with a lower melting point than the base materials. During the induction heating process, the materials, which are usually ferrous, are heated quickly from the surrounding electromagnetic field that the alternating current creates from the induction coil.
There are a number of materials that can be used in the processes and applications of induction brazing. Metallic materials are among the most common due to their even heating properties. Keep in mind that when materials made of ceramic are involved, heating is more likely to occur as a result of conduction from the surrounding metallic components.
Silver is also frequently used as a filler metal during the induction brazing process. This is because it has a low melting point. For instance, silver-copper eutectic brazes have melting temperatures between 1100 and 1650 degrees Fahrenheit (593-899 °C). Aluminum brazing filler metals are less common and have a melting temperature of 1050 degrees to 1140 degrees Fahrenheit (566-616 °C). Copper braze alloys are the least expensive and have a melting point between 1300 and 2150 degrees Fahrenheit (704-1177 °C).
The efficiency of an induction heating system for a specific application depends on four factors: the characteristics of the part itself, the design of the inductor, the capacity of the power supply, and the amount of temperature change required for the application. That being said, there are a number of benefits that come with using induction brazing in industrial applications. The primary benefits include improved joint quality, selective heating abilities, and quicker heating cycles. Induction brazing is also known for producing more consistent results and being more suitable for the production of larger volumes.
Key Features
1. Full Automatic Induction welding technical :
- High-Frequency Precision: Utilizes IGBT-based inverters for stable, adjustable frequencies (50-400 kHz), enabling precise control over weld depth and heat input.
- Energy Efficiency: Up to 30% lower energy consumption compared to traditional resistance welding, thanks to advanced power management and regenerative braking systems.
2. Modular Design & Flexibility
- Customizable Workstations: Configurable for multi-axis welding, rotary welding, or inline assembly lines.
- Material Versatility: Supports welding of conductive metals (aluminum, copper, stainless steel, titanium) with thicknesses from 0.1mm to 10mm.
3. Intelligent Control System
Powered Monitoring: Real-time feedback via IoT-enabled sensors ensures consistent weld quality and detects defects automatically.
- User-Friendly Interface: Intuitive PLC-driven HMI screen with programmable parameters (weld speed, pressure, cooling cycles).
4. Industrial Grade Reliability
- Robust Construction: Powder-coated steel frame with IP65-rated enclosures for harsh environments.
- Reduced Downtime: Built-in self-diagnostic tools and redundant cooling systems (air/oil-water) extend MTBF (Mean Time Between Failures) by 50%.
HF-40KW INDUCTION HEATING MACHCINE TECHINICAL :
| Type |
HF-40AB |
| Work Power |
3*380v/415v/440v/480v 50-60hz |
| The range of operating voltage |
340-430V AC |
| Output power |
40KW |
| Input current |
40A |
| Fluctuating frequency |
30-80khz |
| Timing (Heat time,Retain time,Cool time) |
1-99S |
| The flow rate of cooling water |
0.15 Mpa 10L/Min |
| Water temperature protection point |
40centidegree |
| Duty cycle |
100% (40degree room temperature) |
| Weight |
Mainparts:42Kg Transformer:32kg |
| Size |
Main Parts: Main Parts:640*280*550mm
Transformer: 510*260*410mm |
Our factory :
Feedback from my clients:
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Induction Welding /Brazing /soldering machine :
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