Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System

Product Details
Customization: Available
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Spray Paint
Manufacturer/Factory & Trading Company
Gold Member Since 2013

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Management System Certification
ISO 9000, QC 080000, GMP
Export Year
2009-04-30
  • Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
  • Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
  • Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
  • Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
  • Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
  • Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
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Basic Info.

Model NO.
W-6SP
Energy Source
Induction Welding
Material
SPCC
Type
Braze Welding
Name
Customized Fully Automatic Welding Machine
Work Position
2--6
Welding Machine
Hf-40kw
Cooling System
Water Cooling / Chiller
Contorl
Temperature Control
Work Type
Automatic Turntable Type
Advantages
Fasr , Safe, Save-Enery , Easy to Operate
Transport Package
Export Wooden Box Package
Specification
Dependence on customized
Trademark
OURUIDA
Origin
China
HS Code
8516299000
Production Capacity
5000

Product Description

Customized Fully Automatic Turntable type six-station IGBT Induction Welding Equipment System
Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment SystemInduction Welding /Brazing /soldering machine :


Meets tight production tolerances with precise localized heat to small areas creating pinpoint accuracy

Increases production rates with faster heating cycles

Reduces defect rates with repeatable, reliable heat
Eliminates variability from operator-to-operator, shift-to-shift

Maintains metallurgical characteristics of the individual metals

The basic principles of induction heating have been used in manufacturing since the 1920s. Induction brazing is just one process that uses the science of induction heating to fuse metals. Before you get started with induction brazing, it's important to understand how the process works. Let's look at some answers to common questions about induction brazing.

Induction brazing is a process that involves the fusing of two or more materials using a filler metal with a lower melting point than the base materials. During the induction heating process, the materials, which are usually ferrous, are heated quickly from the surrounding electromagnetic field that the alternating current creates from the induction coil. 
There are a number of materials that can be used in the processes and applications of induction brazing. Metallic materials are among the most common due to their even heating properties. Keep in mind that when materials made of ceramic are involved, heating is more likely to occur as a result of conduction from the surrounding metallic components.

Silver is also frequently used as a filler metal during the induction brazing process. This is because it has a low melting point. For instance, silver-copper eutectic brazes have melting temperatures between 1100 and 1650 degrees Fahrenheit (593-899 °C). Aluminum brazing filler metals are less common and have a melting temperature of 1050 degrees to 1140 degrees Fahrenheit (566-616 °C). Copper braze alloys are the least expensive and have a melting point between 1300 and 2150 degrees Fahrenheit (704-1177 °C).

The efficiency of an induction heating system for a specific application depends on four factors: the characteristics of the part itself, the design of the inductor, the capacity of the power supply, and the amount of temperature change required for the application. That being said, there are a number of benefits that come with using induction brazing in industrial applications. The primary benefits include improved joint quality, selective heating abilities, and quicker heating cycles. Induction brazing is also known for producing more consistent results and being more suitable for the production of larger volumes.
Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System

Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
 Key Features  
1. Full Automatic Induction welding technical :
   - High-Frequency Precision: Utilizes IGBT-based inverters for stable, adjustable frequencies (50-400 kHz), enabling precise control over weld depth and heat input.  
   - Energy Efficiency: Up to 30% lower energy consumption compared to traditional resistance welding, thanks to advanced power management and regenerative braking systems.  

2.  Modular Design & Flexibility
   - Customizable Workstations: Configurable for multi-axis welding, rotary welding, or inline assembly lines.  
   - Material Versatility: Supports welding of conductive metals (aluminum, copper, stainless steel, titanium) with thicknesses from 0.1mm to 10mm.  

3.  Intelligent Control System
     Powered Monitoring: Real-time feedback via IoT-enabled sensors ensures consistent weld quality and detects defects automatically.  
   - User-Friendly Interface: Intuitive PLC-driven HMI screen with programmable parameters (weld speed, pressure, cooling cycles).  

4. Industrial Grade Reliability  
   - Robust Construction: Powder-coated steel frame with IP65-rated enclosures for harsh environments.  
   - Reduced Downtime: Built-in self-diagnostic tools and redundant cooling systems (air/oil-water) extend MTBF (Mean Time Between Failures) by 50%.  
Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
HF-40KW INDUCTION HEATING MACHCINE TECHINICAL :
 Type HF-40AB
 Work Power  3*380v/415v/440v/480v  50-60hz
 The range of operating voltage  340-430V AC
 Output power  40KW
 Input current  40A
 Fluctuating frequency  30-80khz
 Timing (Heat time,Retain time,Cool time)  1-99S
 The flow rate of cooling water  0.15 Mpa 10L/Min
 Water temperature protection point  40centidegree
 Duty cycle  100% (40degree room temperature)
 Weight  Mainparts:42Kg    Transformer:32kg
 Size Main Parts: Main Parts:640*280*550mm
Transformer: 510*260*410mm
Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment SystemCustomized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System
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Customized Fully Automatic Turntable Type Six-Station IGBT Induction Welding Equipment System  
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