Super Audio Induction Hardening Machine of Guide Rails, Rollers, , Camshafts, Crankshafts

• Customization: Available
• After-sales Service: Within 24 Hours Response
• Warranty: 1 Year
• Model NO.: SF-160KW
• Product Name: Induction Hardening Machine
• Machine Tool: Vertical, Horizontal
• Power: 100kw,120kw,160kw, 200kw 250kw 300kw
• Hardening Mode: Integral Induction Hardening and Scanning Inductio
• Hardened Workpieces1: Gears,Various Shaft Types, Automotive Components
• Hardened Workpieces2: Rollers, Stainless Steel Bars, Hardware Components
• Test Report: Provided
• Cooling System: Water Cooling System
• Main Components: Iigbt
• Max Workpiece Weight: 500kg
• Transport Package: Exprot Wooden Box
• Specification: IGBT
• Trademark: OURUIDA
• Origin: China
• HS Code: 8514400090
• Production Capacity: 600000

Product Description

 

Product Description:

  This series hardening machine is mainly suitable for light shaft parts, disc parts or small parts induction heating and quenching. It adopts work-piece moving type to realize the continuous scanning heating, sectional scanning heating, and sectional integral heating of various parts. It adopts CNC system or PLC control system and the special parameter management monitoring system is optional, which can realize the functions of process parameters recording and historical data inquiring. It is equipped with digital IGBT transistor induction heating power supply, with perfect protection functions and stable and reliable performance. The machine adopts modular layout structure, which can effectively complete the induction quenching of various parts

Induction Hardening machine tool Features :

1. Humanized design
2. High strength welded bed.
3. Stainless steel (aerodynamic/manual, double/single) spring centre.
4. Adjustable turn ratio energy-saving heating transformer 
5. Fully imported ball screw.
6. Cooling water pressure, flow, and temperature protection, quenching liquid flow and temperature monitoring
7. Rotary operation cabinet
8. Work-piece clamping length electrical adjustment
9. Acoustic/optical fault alarm.
10. Water circuit adopts fast-changing coupler.
11. Machine structure: welding/casting.
12. Rotation control mode: Inverter/stepping motor/AC servo motor.
13. Electrical control system: PLC/touch screen + PLC/808D/828D/840D.
14. Transformer slipway adjustment: Hand wheel adjustment/ automatic adjustment, adjust front of hand wheel, efficient adjustment.
15. Work-piece moving motor: Speed reduction motor/stepping motor/AC servo motor.
16. Work-piece moving guide rail: Steel plated guide way/rectangular linear guide rail.
17. Work station number:1
18. According to the request of different work-pieces and users, it can be equipped with loading and unloading devices, such as manipulator, robots and so on.
19. Optional process parameter monitoring system, having the functions of process parameters recording, consulting and printing.
 

Machine toolsTechnical Parameters:

Model	Length of workpiece (MM)	Maximum swing diameter (MM)	weight of workpiece (KG)	Length of hardening scan (MM)	Transformer scanning speed (MM/S)
ORD-500	500	15-200	50	500	0-100
ORD-1000	1000	35-400	150	1000
ORD-1500	1500	50-400	300	1500
ORD-2000	2000	50-500	500	2000
ORD-2500	2500	60-500	500	2500

Hardening machine Technical Parameters:

Type	DSP-120KW
Work Power	3*380v/415v/440v/480v  50-60hz
The range of operating voltage	340-430V AC
Output power	120KW
Input current	180A
Fluctuating frequency	10-40khz
Timing (Heat time,Retain time,Cool time)	1-9999S
The flow rate of cooling water	0.15 Mpa 25L/Min
Water temperature protection point	40centidegree
Duty cycle	100% (40degree room temperature)
Weight	Mainparts:138Kg    Transformer:80kg
Size	Main Parts:740*600*1200MM Transformer: 520*450*670MM

Pre-sale service:
1. recommend the most suitable machine for customers, according to their requirements. 
2. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.