Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production

Product Details
Customization: Available
After-sales Service: Within 24 Hours Response
Warranty: 18 Months
Manufacturer/Factory & Trading Company
Gold Member Since 2013

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Number of Employees
43
Address
No7 Boai East Steet, Shishantown, Nanhai District, Foshan, Guangdong, China
  • Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production
  • Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production
  • Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production
  • Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production
  • Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production
  • Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production
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Basic Info.

Model NO.
DSP-200KW-ORD-1500
Condition
New
Certification
CE, RoHS, GS
Customized
Customized
Material
Iron
Application
Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Name
Induction Quenching Machine
Quenching Power
DSP-200kw
Voltage
380V-480V 3phase
Current
300A
Quenching Tool
1500mm /Customized
Cooling System
Water Cooling System
Quenching Workpieces
Gears , Shafts, Various Metal Fittings
Transport Package
Ply Wooden Box
Trademark
OURUIDA
Origin
China

Product Description

Factory Price of customizable IGBT Induction Quenching Equipment to Industrial parts processing and production
Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production

Induction Hardening /Quenching machine :

Induction hardening is a specialized heat treatment process utilized to increase the durability and hardness of metal components with a high carbon content. By heating these parts in an induction field and rapidly cooling them through quenching in water, oil, or air, this method ensures enhanced surface wear resistance while maintaining the inherent mechanical properties of the metal.

Our state-of-the-art induction heat-treating technology offers precise control over the hardening process, allowing for targeted heating up to pre-determined temperatures. This ensures process repeatability and consistent quality in every batch, making it ideal for components requiring superior surface hardness and longevity.

Tailored Hardening System from Expert Engineers

At Our factory, we understand that every hardening challenge is unique. Our team of experienced engineers is committed to providing a free evaluation of your application, offering expert advice tailored to your specific production needs. We also specialize in designing and manufacturing custom induction coils that maximize the efficiency and effectiveness of your hardening process.
Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production

The adavanges of Induction quenching machcine :
 1. **High Efficiency & Energy Savings**  
Rapid Heating**: Induction heating generates heat directly within the workpiece via electromagnetic fields, achieving levels in seconds  significantly reducing production cycles.  
Energy Concentration**: Only the target area (e.g., shaft surfaces) is heated, minimizing heat loss. Energy consumption is **30-50% lower** than traditional furnace hardening.  

2. **Precise Control**  
Temperature & Time Regulation**: Parameters like current frequency, power, and duration can be adjusted to control hardening depth (e.g., **0.5-5mm surface layer**) and hardness distribution.  
Automation Compatibility**: Integrates with PLC or CNC systems for automatic parameter adjustments (e.g., real-time induction coil positioning based on workpiece size).  

 3. **Superior Surface Quality**  
No Oxidation/Decarburization**: Fast heating minimizes exposure to oxygen, preserving material integrity (ideal for high-carbon steels).  
Uniform Hardness**: Optimized coil designs (e.g., helical or segmented coils) ensure consistent hardness, even on curved surfaces (e.g., crankshaft fillets with hardness variation ≤±5 HRC).  

4. **Flexibility**  
Complex Geometries**: Handles intricate shapes (e.g., gear teeth, cam profiles) and large components (e.g., wind turbine shafts).  
Multi-Process Support**: Compatible with post-quench tempering, composite hardening, and other hybrid processes.  

5. **Cost & Environmental Benefits**  
Reduced Operating Costs**: Eliminates secondary processes (e.g., deep freezing for stress relief) and reduces waste (no oil/water quenchants).  
Eco-Friendly**: No smoke, wastewater, or chemical emissions, aligning with green manufacturing standards.  
 Long Equipment Lifespan**: Water-cooled induction coils minimize wear and maintenance costs.  

Comparison with Traditional Furnace Hardening
Typical Applications
1. **Automotive**: Gear teeth, axles, and universal joints (hardness up to HRC 60).  
2. **Aerospace**: Turbine shafts and landing gear components.  
3. **Tools**: Drill bits, molds, and cutting tools (extended tool life).  
Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production

The Technical Parameters of DSP-200KW :
 Type DSP-200KW
 Work Power  3*380v/415v/440v/480v  50-60hz
 The range of operating voltage  340-430V AC
 Output power  200KW
 Input current  300A
 Fluctuating frequency  10-40khz
 Timing (Heat time,Retain time,Cool time)  1-9999S
 The flow rate of cooling water  0.15 Mpa 25L/Min
 Water temperature protection point  40centidegree
 Duty cycle  100% (40degree room temperature)
 Weight  Mainparts:198Kg    Transformer:155kg
 Size Main Parts:740*600*1400MM
Transformer: 790*450*670MM


Applications 
Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and ProductionFactory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and ProductionFactory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and ProductionFactory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and ProductionOur factory photo:


Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and ProductionPackage photo
Factory Price of Customizable IGBT Induction Quenching Equipment to Industrial Parts Processing and Production

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